AB

AMITABHA BANSAL

available

Last update: 27.11.2017

SAP-PP/QM & S4 HANA CONSULTANT

Company: GAPBRIDGE SOFTWARE SERVICES PVT LTD
Graduation: not provided
Hourly-/Daily rates: show
Languages: English (Limited professional) | Hindi (Native or Bilingual)

Attachments

amitabh-bansal.docx

Skills

  • Having around 9 years of manufacturing and 7.0 years of SAP PP/PI/QM Functional implementation/Roll out and Support Experience.
  • Rich experience in manufacturing industries.
  • Configuration of Enterprise structure.
  • Worked on implementation project in Configurable/variant material environments.
  • Knowledge of setting up Organizational Structures: Define and Assignment of company, company code, plant, purchase organization, storage location, controlling area and business area.
  • Knowledge in Discrete manufacturing, Repetitive Manufacturing, Process manufacturing, MTO & MTS scenario, MRP, MPS and CBP environment.
  • Creation of functional specifications for Z-tables and integration for other third party ERP and systems.
  • Knowledge in setting up PP master data (Material master, BOM/Recipe, Work center/Resources, Routing/Mater Recipe, PRT, Cost center), MRP, MPS, CBP,  planned order management, planning, Scheduling and optimization, Order execution, confirmation, GR, GI, Back flush.
  • Implemented MTO, CTO and MTS processes on different SAP projects assignments.
  • Configuration of PP-MRP processes, production orders/Process orders, repetitive manufacturing, classification, batch management, capacity planning, demand management, Sales Order and planning.
  • Implemented  SAP QM components like Quality Planning, Quality inspection, Quality Control, Quality certificates, Quality Notification
  • Designed, Implemented and Configured Inspection Lot Creation, Results Recording, Defects Recording, Inspection Lot Completion and Sample Management for Quality Inspections.
  • Good knowledge on cross-functional modules for SAP-PP/QM integration with SD, MM and FICO
  • Proficient in conversion of business requirements into functional specifications and technical specifications for solution design, development, unit and integration testing

Project history

  • (1) Company          : Gapbridge software services Pvt. Ltd.
           Project                      : S/4 HANA Implementation & standard Fiori App deployment
           Client                         : SAATVIK green energy pvt. Ltd. , Ambala, Haryana
           Duration                   : Aug 2017 to till date
           DESIGNATION        : LEAD CONSULTANT PP/QM
Saatvik manufactures and markets high quality, high efficiency solar photovoltaic modules from its advanced manufacturing facility at Ambala, in the state of Haryana.
Saatvik view this business as the cornerstone of their contribution to the efforts to move to cleaner energy sources.
With an annual capacity of 200 MW, complete European technology, the company offers a wide range of solar PV modules viz. 40Wp to 340Wp. These solar modules are well-suited for residential, commercial and industrial off grid/grid tied application.
Roles and responsibilities:
  • The job involves understanding the functional requirements and total business flow of the Industry, with a detailed analysis
  • Create business blue print for AS-IS and TO-BE process.
  • Configuration of Enterprise structure for Production and Planning.
  • Configure Production planning Module and work flow
  • Maintaining & configure the material master, BOM, Work center and Routing.
  • Configure Batch management for Batch number assignment and Batch determination.
  • Configure Serial number for Production order and goods receipt.
  • Responsible for Configuration of manufacturing functionality with emphasis on planning and shop floor control.
  • Successfully implemented the QM module with Master inspection characteristics, quality planning, Inspection lot, Results recording, Usage decision, serial number at the time of results recording
  • Configured certificate profiles and implementation of certificates of analysis
  • Generated Quality Notifications for the Non-Confirming Materials during procurement of materials from Vendor and during Production
  • Set up QM Master Data such as Code Groups and Selected Sets, Master Inspection Characteristics, and Inspection Plans
  • Provided training and documentations for new version
  • Created functional and technical specs and configured workflows in business processes.
  • Involved in Unit testing, Integration testing, training, documentation and go-live process for PP & QM module
  • Integrate PP/QM with SD, MM & FICO
  • Develop test scenarios with core team members for testing development objects.
  • Prepare user training documents
  • (2) Company          : Gapbridge software services Pvt. Ltd.
           Project                      : SAP ECC6.0 Change request, enhancement and Fiori App
           Client                         : Mayur Uniquoters Ltd., Jaipur
           Duration                   : Aug 2017 to till date
           DESIGNATION        : LEAD CONSULTANT PP/QM/PM
The most preferred supplier of artificial leather is what was at the genesis of the formation of Mayur Uniquoters Limited in 1994. Since then they have never looked back and have shown phenomenal and holistic growth with every passing year. So much so, that in 2012, They made way into the 'Forbes Asia Top 200 under $1Bn enterprises' in the Asia Pacific region. 

They are the largest manufacturer of artificial leather/ PVC vinyl, using the 'Release Paper Transfer Coating Technology' in India. They have come a long way in the past two decades from a meager production of 0.25 million linear meters per month, to an astonishing 3.05 million linear meters per month, through our 6 state of the art Italian coating lines. 
Roles and responsibilities:
  • The job involves understanding the functional requirements and total business flow of the Industry, with a detailed analysis
  • Working around 125 Change requests provided by the client for SAP-PP/QM/PM
  • Understand the requirements from the CTM
  • Prepare FS for various Change requests for new developments
  • Configure SAP-PP/QM/PM as per the requirements
  • Given Demo of 13 standard Fiori Apps for PP/QM
  • Understand the cutting inspection process for customized Fiori App.
  • Prepare FS for customized Fiori App as per client requirement
  • Prepare O-data with ABAP developer and screen development with UI-Fiori developer
  • Test cutting inspection SAP Fiori App in SAP system and given the Demo to client in Launchpad
  • Set up QM Master Data for Knitting process
  • Provided training and documentations for new version
  • Created functional and technical specs and configured workflows in business processes.
  • Develop test scenarios with core team members for testing development objects.
  • Prepare user training documents
  • (3) Company          : - Marlabs Software Pvt. Ltd.
           Project                      : SAP ECC 6.0 Support Project
           Client                         : Sigma Aldrich & Gate Gourmet
           Duration                   : July 2015 to Aug.2017
           DESIGNATION        : Senior SAP PP/PI/QM CONSULTANT
  • Sigma-Aldrich, a leading Life Science and High Technology company focused on enhancing human health and safety, manufactures and distributes more than 250,000 chemicals, biochemical and other essential products to more than 1.4 million customers globally in research and applied labs as well as in industrial and commercial markets. With three distinct business units – Research, Applied and SAFC Commercial – Sigma-Aldrich is committed to enabling science to improve the quality of life. The Company operates in 37 countries, has more than 9,300 employees worldwide and had sales of $2.8 billion in 2014.
  • Gate Gourmet is the world’s largest independent provider of airline catering and provisioning services.
With more than sixty years of experience in providing appealing food and beverage options, designed to fit any budget, we offer:
  • A wide range of culinary solutions
  • "Last mile" provisioning to aircraft
  • Catering and provisioning services for non-airline business, such as airport lounges and convenience retailers
Roles and responsibilities:
  • Handling tickets by using JIRA and Service now tools.
  • Providing L2 level support to both the clients (Sigma-PPPI & Gate Gourmet-REM).
  • Solve the tickets related to PP & QM
  • Response on the tickets as per severity (Critical, major and minor) and SLA.
  • The various concepts supported and worked on involved Demand planning, demand management, SOP, Net and gross MRP, MRP Master data, Shop floor control, Process order, Integration of Production execution with other modules, batch management, PI sheets, quality control  and management, Quality lot related issues, Notification, Quality planning, COO, COA, etc.
  • Working on new enhancements for Gate Gourmet for Z-transactions.
  • Daily monitoring and scheduling of cancelled, delay and long running jobs for Gate Gourmet.
  • Archiving, Deleting and scheduling of jobs.
  • Assign tickets to other modules consultant as per requirement.
  • Providing solutions for all the issues and cancelled jobs
  • Review and validate the system requirements and design specifications of new developments.
  •  (4) Company         : - Blue Ocean Systems pvt. Ltd.
           Project                      : SAP ECC 6.0 Implementation
           Client                         : Morde foods, Manchar, Pune
           Duration                   : Feb 2015 to July.2015
           DESIGNATION        : Senior SAP PP/PI/QM CONSULTANT
Morde food is India’s third largest manufacturer of industrial chocolates in Manchar, Pune. They manufacture/ Exporters / Suppliers Of industrial chocolates, milk chocolates, white chocolates, dark chocolates, chips chocolates, Choco pest products and chocolate dairy products
Roles and responsibilities:
  • The job involves understanding the functional requirements and total business flow of the Industry, with a detailed analysis
  • Create business blue print for AS-IS and TO-BE process.
  • Configuration of Enterprise structure for Production and Planning.
  • Configure Production planning Module and work flow
  • Maintaining & configure the material master, Recipe, Resource and Master recipe.
  • Configure Batch management for Batch number assignment and Batch determination.
  • Responsible for Configuration of manufacturing functionality with emphasis on planning and shop floor control.
  • Successfully implemented the QM module with quality planning, inspections, digital signatures, audit trails, and batch status management
  • Configured certificate profiles and implementation of certificates of analysis
  • Generated Quality Notifications for the Non-Confirming Materials during procurement of materials from Vendor and during Production
  • Set up QM Master Data such as Code Groups and Selected Sets, Master Inspection Characteristics, and Inspection Plans
  • Provided training and documentations for new version
  • Created functional and technical specs and configured workflows in business processes.
  • Involved in Unit testing, Integration testing, training, documentation and go-live process for PP & QM module
  • Integrate PP/QM with SD, MM & FICO
  • Develop test scenarios with core team members for testing development objects.
  • Prepare user training documents
(5)    Company                   : - Stellium consultancy India pvt. Ltd.
           Project                      : SAP ECC 6.0 Rollout & Support
           Client                         : Ambadi textiles, Kannur
           Duration                   : July 2014 to Jan 2015
           DESIGNATION        : SAP PP CONSULTANT
An Ambadi textile is 100% fabric Export Company in Kannur with supporting client operation in US, UK and Germany. They are in textile manufacturing industry.
Roles and responsibilities:
  • Responsible for the Business Process Mapping, Configuration in PP and PP-PI modules. Implemented all functionality of Variant Configuration related to Production Planning, Purchasing, Sales & distribution, Costing & Pricing
  •  Developed implementation plans for the SAP-PP Material Variant, Object dependencies, Variant Table, Functions, Variant Pricing, Order BOM and also managed implementation of PP
  • MTO scenario. 
  • Material master setup related to PP, Super Bill of Materials/ BOM & Super Routing/ routing. 
  • SAP MRP, scheduling and Capacity Requirement Planning.
  • Production order execution.
  • Data migration using LSMW.
  • Well versed with cut over strategies & After Go-Live support.
  • Migration of variant configuration from development system to production system using ALE.
  • Support & maintenance of variant configuration objects with SAP ECM and SAP SCM.
  • Prepared Functional Specs for Customiezed Reports.
  • Provided Extensive training, knowledge transfer, diagnostics and documentation to PP core team members.
  • Create functional specs for MM, PP & QM related reports and forms
  • Final Preparation, Go live and support
(6)    Company                   : - Stellium consultancy India pvt. Ltd.
           Project                      : SAP ECC 6.0 Implementation
           Client                         : Ambadi textiles, Mysore
           Duration                   : Feb 2014 to June 2014
           DESIGNATION        : SAP PP CONSULTANT
An Ambadi textile is 100% fabric Export Company in Mysore with supporting client operation in US, UK and Germany. They are in textile manufacturing industry.
Roles and responsibilities:
  • Responsible for the Business Process Mapping, Configuration in PP and PP-PI modules. Implemented all functionality of Variant Configuration related to Production Planning, Purchasing, Sales & distribution, Costing & Pricing
  •  Developed implementation plans for the SAP-PP Material Variant, Object dependencies, Variant Table, Functions, Variant Pricing, Order BOM and also managed implementation of PP
  • MTO scenario. 
  • Material master setup related to PP, Super Bill of Materials/ BOM & Super Routing/ routing. 
  • SAP MRP, scheduling and Capacity Requirement Planning.
  • Production order execution.
  • Data migration using LSMW.
  • Well versed with cut over strategies & After Go-Live support.
  • Migration of variant configuration from development system to production system using ALE.
  • Support & maintenance of variant configuration objects with SAP ECM and SAP SCM.
  • Prepared Functional Specs for Customiezed Reports.
  • Provided Extensive training, knowledge transfer, diagnostics and documentation to PP core team members.
  • Create functional specs for MM, PP & QM related reports and forms
  • Final Preparation, Go live and support
  • Integrate PP with SD, MM, QM & FICO
  • Develop test scenarios with core team members for testing development objects.
  • Business Blueprint, process mapping, unit testing, integration testing, users training, customization, documentation, post go-live support.
  • Creation of functional specs for reports and forms related to PP
  • Prepare user training documents
  • Final Preparation, Go live and support
  (7)    Project                                      : SAP ECC 6.0 Production Planning
Company                                     : MOSER BAER INDIA LIMITED
Duration                                      : Mar 2010 to Dec 2013
DESIGNATION                           : SAP PP consultant
Moser Baer India Limited is a digital storage media manufacturing company now diversified in Photo voltaic and Hydro power. It manufactures Pen drives, CDR’s, DVDR’s Blue Ray etc. It is an ISO 9001-2005 certified company.
Role and Responsibility:
  • Responsible for SAP-PP & Integration with QM. Discrete Manufacturing with MTO & MTS
  • Development of production order layout.
  • MTO, MTS & ETO scenarios. 
  • Material master setup related to PP, Super Bill of Materials/ BOM & Super Routing/ routing. 
  • SAP MRP, scheduling and Capacity Requirement Planning & capacity leveling.
  • Data migration using LSMW.
  • Well versed with cut over strategies & After Go-Live support.
  • Prepared Business Blue print, user training manual, customization document, test scripts.
  • Trained super users and assisted them to handle support call and troubleshooting
  • .Handling tickets on Day to Day basis.
  • Monitoring PP reports on daily basis required by end users.
  • Prepared functional specification documents. 
  • Analyzing the problem to provide solutions to the end user generated.
  • Handled dispatching of tickets to the team members with customers to sustain the profitability of the business.

Local Availability

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