Keywords
Skills
- A versatile, efficient, and reliable technical - Digital and Automation Manufacturing expert.
- Proven expertise in Industrial IoT (Internet of Things) implementation for Manufacturing Clients.
- Possesses rich experience in leadership, Management, Manufacturing IT consulting, Technology consulting, Solutioning from concept to realization.
- Proven technical expertise in SAP MII (xMII 11.5, MII 12.2, MII 14.0, MII 15.0, MII 15.1)
- Proven technical expertise in integrating Shopfloor Machinery with ERP using PCO (2.1,2.3,15.1) and MII as a bridging interface.
- Possesses excellent balance of Technical and Business expertise.
- Amalgamate a substantial background in extensive SAP MII Implementation, Development, Testing and Support experience in Manufacturing Industry.
- Agile in integrating different levels of manufacturing and developing reports for executing automated manufacturing systems/processes and operational excellence initiatives.
- Enhancing performance, improving quality, reducing costs and in-result generating sustainable gains for the customers.
- Responsible for handling end to end design and delivery of Manufacturing IT solutions using SAP MII as a building platform for my fortune 500 client.
- Actively Architecting Technical solutions based on the business requirements.
- Actively contributed in Solutioning/ Consulting /Estimation/Pre-sales in order to develop cost effective solution to my clients.
- Actively involved in identifying their area of improvements that could be Process or technical area related and accordingly suggesting the solutions to the customer.
- Coaching consultants in” customer first” approach.
- Total of 7 years of experience and 6 years 8 months of relative experience (Manufacturing domain) in end-to-end SAP MII implementation, Support and Development for the fortune 500s in USA
- Served for leading Chemicals major of USA, leading provider of Automated Entrance systems, another fortune 500 in USA. Currently deployed at world’s leading FMCG Giant for Support and MES upgrade.
- Involved in Pre-sales activities such as responding to RFPs, attend Calls and present pre-sales ppt specifically for Plant automation and shop floor design using SAP MII /MES/ME.
- Involved in building competency via classroom and virtual trainings within the organization.
- Involved in performing POCs for new projects such as creating prototypes with the initial requirements, develop UI screens, database design if required , add complex validations etc.
- Involved in coordinating meetings with Business relationship Managers and business Users.
- Involved in coordinating User training sessions and giving Applications related training.
- Single handedly running Support and Enhancements.
- Basic functional and working knowledge on SAP PP
- Involved in installation of PCo 2.1(Plant connectivity), UDS and SAP Admin console in 23 MII Production Servers to connect to the PI servers at Production Site/Plant.
- Implemented a plant integration solution that integrates various MES/DCS systems with SAP ERP Operations for client\'s 22 manufacturing plants and LIMS (Sample Manager to PI Interface) on Corporate MII Server (Integrating MES with a Level 3 system LIMS that can be termed under Manufacturing Operations Management Systems [MOMS]).
- Involved in installation and check-upsof PI servers of client production sites i.e. installation of PI Server, Pre-Installation checks, License File activation, PI AF Server installation, PI Server Post Installation checks etc. Also have sound understanding on High Availability-HA, Interface failover and collective deployment.
- Worked on OSI PI user utilities support.
- Expert in developing role based End to End MES application modules to facilitate smooth Shop floor Operations using SAP MII development objects like Business Logic services (BLS) transactions, Query templates, and Display templates and Scripting languages like JavaScript and HTML.
- Expert in developing Corporate and site-specificKPI dashboards using SAP MII development objects like BLS transactions, Display templates and Query templates.
- Hands on expertise in integrating MES with Level 2 and Level 3 systems using SAP MII.
- Developed MII application based on OEE and deployed on 5 sites.
- UI layer development using technologies like Applets, CSS, JavaScript, IRPT and HTML,XML,XSL,XPATH
- Ensured seamless functioning of MII(precisely, MES and Non-MES application modules built over SAP MII platform) applications in production environment by regular monitoring of MII objects, background jobs, web services, reports and user interfaces.
- Involved in Unit Testing, Integration testing.
- Handles Support Tickets as well as Enhancements.
- Working knowledge in developing enterprise applications using Java, J2EE, JSP, JDBC, Springs.
- Involved in Requirements Elicitation, writing Functional Requirements document, creating Functional Specifications document out of it, and eventually responsible for delivering quality work to the client.
- Business logic and various utility implementations using SQL, PL/SQL for creating stored procedures, functions, views etc. in Oracle, MS SQL Server.
- Application development tools like Scite, Eclipse, Netbeans, Visual Studio 2010, Microsoft Sharepoint Designer used.
- Functional Specification document, Application Information Document created and code documentation done for future references.
- Possesses strong leadership skills, excellent communication skills, analytical, problem solving, leading and learning skills as well as keen interest in the emerging technologies, excellent team player.
Project history
Client
A
Total MII implemented Sites
24
Project Name
MII Applications Development Project:- MES Applications improvement
Project Description
MII is a middleware /tool/framework based on Java Platform and runs on Net Weaver computing SAP platform and used to connect 95% of shop floor systems.MII integrates both MES (Manufacturing Execution System) and non-MES applications on a single screen helps Operators, Engineers at the plant to analyze business through these applications for example, Product life cycle management, analysis dashboards, Reporting etc.
To analyze business or run the Manufacturing operations smoothly, Operators and Engineers require many applications/Tools.
Applications are purely based on the IRPT, HTML, CSS, XML, MS-SQL 2005/2008, JavaScript and MII Transaction Editor.
Project Duration
Feb 2012 to till June 2012
Responsibilities
Environment
Scite Editor, xml Pad, xMII workbench , BLS Transaction editor, Windows XP 2003,Servlet Exec.
Project Name
Mobile MES Application development/Enhancement
Project Description
This application is a pure java based that integrates with Apache Axis Web Service.
Logic is written in MII transactions and dynamically generated WSDL of transaction is used to call the transaction in the Java code or from client side.
It helps operators/Users to scan the BARCODE against each material and helps in staging of Raw Material from one storage location to another plus application provides KPI Dashboards and some links to the existing role based MES applications at site ,it also provides necessary actions (such as Post confirmations receipts back in SAP).
Applications are purely based on the Servlets, JSP, HTML, CSS, XML, MS-SQL 2005/2008, JavaScript, and Servlets, MII Transactions.
Project Duration
July 2012 to Sept 2012
Responsibilities
Environment
Java, Visual Studio 2010, Eclipse 3.4 Ganymede, Windows XP 2003,Apache Axis, Servlet Exec.
Project Name
KPI Dashboards Development and Integration on Corporate Server
Project Description
This is the global dashboard application deployed on Corporate server of client integrated all 23 Production servers KPI dashboards.
PI servers are first set up and shared the connections to Corporate Server as well, reason because of creating connection profiles in MII or data servers pointing OLEDB connections of a PI server of a particular plant/site.
PI Tags gathers real time/historian values and gathered in PI server by means, queries are written to fetch the values on MII and function the dashboards accordingly.
Applications are purely based on the IRPT, HTML, CSS, XML, MS-SQL 2005/2008, APPLETS, iChart Reference, SPC Chart Reference, JavaScript and MII Transaction Editor.
Project Duration
Sept 2012 to Nov 2012
Responsibilities
Environment
Visual Studio 2008, BLS Transaction Editor, Windows XP 2003,Servlet Exec.
Project Name
xMII technical upgrade from version 11.5 to 12.2
Project Description
Due to obsolete version 11.5 and not supported by SAP, Client wants to upgrade/migrate the 12.2 version.
Project Duration
Not yet decided
Responsibilities
Environment
Windows 7, JRE 1.6_37
Project Name
PCo (SAP Plant Connectivity Tool) 2.1 installation on 23 Production Servers.
Project Description
PCo (Plant Connector) helps to connect MII to the DCS PI Servers and ERP Operations with PI through MII.
Installation was completed by us.
Project Duration
Jan1 2013 to Jan 10 2013
Responsibilities
Environment /Pre-Requisites
Project Name
Aspen Watch server replacement with PI server
Project Description
Aspen Tech is used for Advanced Process Control and calculating KPIs based upon the values gathered on a timely basis that is set to run.
Client wants to replace Aspen tool completely with the PI Server.
Involved in developing a new transaction through MII BLS editor to calculate KPIs from PI server.
Project Duration
Feb 2013 to March 2013
Responsibilities
Environment
Project Name
Daily monitoring Report automation using VBA Excel as part of Routine support activities
Project Description
Daily Monitoring reports are used by business to monitor Server’s Health ,critical business analysis data etc.
This report used to take around 6 hours to complete, analyze and validated then only used to send to the business on daily basis. After automation its just 5 minutes task eventually increases productivity for Infosys.
Project Duration
April 2013
Responsibilities
Environment
Project Name
Asset Availability Application Development and roll out on 8 MII Production Servers.
Project Description
This application is required by Business in context of proper and better utilization of Assets at Plant Site.
This application is purely based on concept of OEE (Overall Equipment Effectiveness) and calculates Availability of the units at plant on “Planned Production Time” and scrutinizes efficiency and productive losses that occur during Units run, so with the goal of reducing or eliminating these losses. Down Time loss is one of the category of loss that has been considered here.
Availability takes into account Down Time Loss, which includes any Events that stop planned production for an appreciable length of time (usually several minutes - long enough to log as a track able Event). Examples include equipment failures, material shortages, and changeover time (Batch Swap phase or time). Changeover time is included in OEE analysis, since it is a form of down time. While it may not be possible to eliminate changeover time, in most cases it can be reduced.
100% Availability means the process has been running without any recorded stops.
Losses generated in PI/DCS Units/Sub Units during manufacturing that comes as a difference between the best run time (this has to be set by business) and Normal run time of a particular batch or a particular phase in PI Server that has to be pushed by business.
Generated losses needs to be allocated by Operators or users with proper comments and loss reasons (downtime codes) to ensure the better availability and efficiency of Assets present at Plant site.
Project Duration
May 2013 – July 2013
Responsibilities
Environment
Project Name
MES Packaging Request Dashboard and roll out on 4 MII servers
Project Description
This application is used to reflect the new Package requests come in every after 5 minutes. Provide Operators UI form to package the request along with the necessary parameters provided and also put to rework if needed.
Project Duration
July 2013 – Sept 2013
Responsibilities
Environment
Project Name
Material Changeover in Production Line using MII (MES Application)
Project Description
This application provides functionality to set Standard Operating Conditions of a machine and allows to download set points or target points and scheduled Process Order information to the memory of that DCS via PI tags
Project Duration
Sept 2013 - Nov 2013
Responsibilities
Environment
Project Name
LIMS Quality Data report extraction using MII interface
LIMS DB is connected to MII and transfers only Authorized Lab sample values through a scheduled Job at MII site DB and writes it on PI Points, later results trend can be seen by business using OSI PI utilities such as PI Processbook. Also designed an interface to take report inputs and send a csv file to the user requested.
Project Duration
Responsibilities
Environment
Client
B
Total MII implemented Sites
5
Project Name
Material Request Report : Performance improvement Solution
Project Description
Operators use this application to request a material that is currently not available at shop floor from storage location. A guy at storage location receive the request via Material Request Dashboard and transfers the material physically to the plant from a particular storage location and same updates through MII application to SAP ERP via BAPI calls.
Application was extremely slow initially in terms of performance due to obsolete and bad design and coding.
I changed the current design platform and included IFRAME and XSL UI technology that is way lighter than applets and java script dynamic table generation and easy to code as well.
Application performance was improved by 99% against benchmarked results.
Project Duration
Feb 2014to Feb 2014 (one week)
Responsibilities
Project Name
Production Order Sequencing : User’s satisfaction improvement Solution
Environment
Project Description
This application is used to schedule Production Orders based on the Finish Date or Planned End date from ERP.
It used to be very cumbersome for the scheduling managers to schedule a Production Order from let suppose 50thposition to 2nd position based on MII sequence Number because User had to hop one by one and clicks approx 50 times a button to reach that Production Order to the 2nd position.
I came up an idea to use JQUERY SORTABLE API to just Drag and Drop the row selected to the desired position directly without clicking anything.
User satisfaction was improved by 100%
Project Duration
Feb 2014to Feb 2014 (three week)
Responsibilities
Environment
Project Name
Work Request Dashboard
Project Description
This is one of the applications used at Shop floor to raise issues by Operators, shop floor managers and engineers such as repair concerns at assembly lines, control offices and factory floor offices et-cetera.
Screen is provided at every work center for Operators as well as it is available for Shop floor managers and engineers at their Laptops and Tabs[role based].
They are provided with New Request form on Work Center MII screen as well as separately for managers and engineers to raise defects. Once request is raised, an Admin dashboard is given as role based maintained by the concerned supervisor at shop floor to see the requests and assign it appropriately.
Used File Upload Functionality for Images in this application used JSP and MII transaction to achieve it.
Project Duration
March 2014 – March 2014 (three week)
Responsibilities
Environment
Project Name
Variant Configuration Characteristics extracted as CSV File using MII interface
Project Description
We used standard BAPI to collect variant configuration characteristics
Project Duration
March 2014 – March 2014 (one week)
Responsibilities
Environment
Project Name
Integration CNC Shop floor machinery with SAP MII
Project Description
Integration CNC machine with SAP MII using PCO [Plant connectivity tool]
Project Duration
Scoping going on , duration not yet decided
Responsibilities
Environment
Project Name
Scrap Kiosk Development
Project Description
Simple UI exposed to Operators at Shop Floor log Scrap material with appropriate Reason and Vendor Code along with the quantity and weight that is being scrapped.
Project Duration
March 2014 – May 2014
Responsibilities
Environment
MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 12.2, NW CE 7.3
Project Name
Scrap Report Development
Project Description
This report is a simple UI based with reporting Inputs and a XSL grid.
Scrap Report is used by Planners at Shop Floor to verify the scrapped material and determine the main cause(s) of the scrap. By responding to the issues that cause excessive scrap, they can save their team time and reduce their overhead. Eventually helps to improve operational efficiency.
While scrapping, Operator needs to put appropriate Reason Code and Vendor Code along with the quantity scrapped that needs to be performed in another application called Scrap Kiosk.
Project Duration
June 2014 – July 2014
Responsibilities
Environment
Project Name
MES Shop floor Applications training and help documentation
Project Description
As a part of streamlining their processes, I have suggested my client to have training and help documentation for future references.
In process of creating Help documentations (PDF) of each MES application and attach each one of them with the respective applications.
Training materials will be included Application Information documents, functional specifications documents and PPTs to demonstrate functional side of each and every MES application and also different Landscapes.
Project Duration
July 2014 – Sept 2014
Responsibilities
Environment
Project Name
Factory Productivity Report: Shift Report
Project Description
One of the most important factory productivity analyzer helps business to identify and acquire vital business stats which are required to take important informed decisions. The information will be shown in the report such as number of production orders confirmed or running, Number of employees working, number of man hours worked etc in a single work center for different lines across a business.
According to the business requirement, this report has to be generated thrice in a day for shift 1, shift 2 and shift 1& 2 and send as an email attachment to the business distribution list.
I have created a transaction to dynamically take Production Lines and work centers values with the required information and generated a STATIC HTML that will be sent to the business for each shift.
Project Duration
Oct 2014 - Oct 2014
Responsibilities
Environment
Project Name
Barcode scanning solution with MII for better tracking of loose Parts at Shipment
Project Description
This functionality is required for tracking of Loose parts of a Production Order at a work center. The new functionality will be using barcode scanner to scan and track of loose parts. Users will be provided with a UI form with the values populated from the scan of a material. Form will have functionality to push down the scanned record in the Loose Parts Grid. Also, User will be provided with a flexibility to delete or edit any line item record on Loose Parts Grid. And, in case of no barcode, User will be able to enter the details manually.
Project Duration
Nov 2014 –Dec 2014
Responsibilities
Environment
Project Name
Testing MII Production and Development Boxes after Windows OS in place upgrade from 2003 to 2008
Project Description
Due to out of support of 2003 windows OS version from Microsoft, Client wants an in place upgrade from 2003 to 2008
Responsibilities
Project Duration
Jan 2015 – Feb 2015
Environment
Project Name
Consolidated WIP charts, Dashboards for each Shift data
Project Description
Managers requires Consolidated WIP charts and dashboards to show consolidated data at shop floor for each work center such as Number of Production Orders Confirmed, Number of Operators worked, Efficiency and Productivity at each work center.
Responsibilities
Project Duration
March 2015 – June 2015
Environment
Client
C
Total MII implemented Sites
3
Project Name
Compressor Scan Report
Project Description
Ad-hoc report to show number of compressor scans against a Model code any time or day.
Responsibilities
Project Duration
July 2015 – Aug 2015
Environment
Project Name
Name plate (Barcode Sticker) modifications for Imported products
Project Description
There was a requirement from Au and NZ business to modify barcode stickers such as adding one more line of address, adding date of mfg etc , it was done on all different stages of production lines
Responsibilities
Project Duration
Sep 2015 – Nov 2015
Environment
Project Name
New MII System Architecture blueprinting for upgrade to 15.1
Project Description
Right from the hardware requirements to the end to end new MII system architecture for client
Responsibilities
Project Duration
Dec 2015 – Jan 2016
Environment
MS-Office, Microsoft Visio, SAP Marketplace, SAP MII Useful documents , SCN
Project Name
xMII 11.5 upgrade to SAP MII 15.1 on quality environment
Project Description
Fresh upgrade on quality environment first
Responsibilities
Project Duration
Feb 2016 – April 2016
Environment
SAP MII 15.1, NWDI, NW CE 7.4
Project Name
xMII 11.5 upgrade to SAP MII 15.1 on Live environment for 3 plants
Project Description
Fresh upgrade on Live environment
Responsibilities
Project Duration
May 2016 – Oct 2016
Environment
SAP MII 15.1, NWDI, NW CE 7.4
Project Name
Defect Tracking system implementation on IoT(Internet of Things)
Project Description
This full proof automated system helps to find the defective machines on the line and if they are identified, perform defect declaration, then put them in a rework area, perform rectification and pass them to further assembly process, All the Data is captured through PLCs using OPC via PCo to MII plant DB, thus developed Reports and Dashboards for PCs, Tablets and Mobiles to make informed decisions by business.
Responsibilities
Project Duration
Oct 2016 – Till Present
Environment
SAP MII 15.1, NWDI, NW CE 7.4
A
Total MII implemented Sites
24
Project Name
MII Applications Development Project:- MES Applications improvement
Project Description
MII is a middleware /tool/framework based on Java Platform and runs on Net Weaver computing SAP platform and used to connect 95% of shop floor systems.MII integrates both MES (Manufacturing Execution System) and non-MES applications on a single screen helps Operators, Engineers at the plant to analyze business through these applications for example, Product life cycle management, analysis dashboards, Reporting etc.
To analyze business or run the Manufacturing operations smoothly, Operators and Engineers require many applications/Tools.
Applications are purely based on the IRPT, HTML, CSS, XML, MS-SQL 2005/2008, JavaScript and MII Transaction Editor.
Project Duration
Feb 2012 to till June 2012
Responsibilities
- As a two member Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Environment
Scite Editor, xml Pad, xMII workbench , BLS Transaction editor, Windows XP 2003,Servlet Exec.
Project Name
Mobile MES Application development/Enhancement
Project Description
This application is a pure java based that integrates with Apache Axis Web Service.
Logic is written in MII transactions and dynamically generated WSDL of transaction is used to call the transaction in the Java code or from client side.
It helps operators/Users to scan the BARCODE against each material and helps in staging of Raw Material from one storage location to another plus application provides KPI Dashboards and some links to the existing role based MES applications at site ,it also provides necessary actions (such as Post confirmations receipts back in SAP).
Applications are purely based on the Servlets, JSP, HTML, CSS, XML, MS-SQL 2005/2008, JavaScript, and Servlets, MII Transactions.
Project Duration
July 2012 to Sept 2012
Responsibilities
- As a two member Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of Java applications.
- Worked on the bugs in the applications.
Environment
Java, Visual Studio 2010, Eclipse 3.4 Ganymede, Windows XP 2003,Apache Axis, Servlet Exec.
Project Name
KPI Dashboards Development and Integration on Corporate Server
Project Description
This is the global dashboard application deployed on Corporate server of client integrated all 23 Production servers KPI dashboards.
PI servers are first set up and shared the connections to Corporate Server as well, reason because of creating connection profiles in MII or data servers pointing OLEDB connections of a PI server of a particular plant/site.
PI Tags gathers real time/historian values and gathered in PI server by means, queries are written to fetch the values on MII and function the dashboards accordingly.
Applications are purely based on the IRPT, HTML, CSS, XML, MS-SQL 2005/2008, APPLETS, iChart Reference, SPC Chart Reference, JavaScript and MII Transaction Editor.
Project Duration
Sept 2012 to Nov 2012
Responsibilities
- As a two member Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII Non-MES or Global application.
- Worked on the bugs in the applications.
Environment
Visual Studio 2008, BLS Transaction Editor, Windows XP 2003,Servlet Exec.
Project Name
xMII technical upgrade from version 11.5 to 12.2
Project Description
Due to obsolete version 11.5 and not supported by SAP, Client wants to upgrade/migrate the 12.2 version.
Project Duration
Not yet decided
Responsibilities
- Involved in installing SAP MII 12.2 on TEST Boxes.
- Involved in migrating application data such as Transactions, query Templates ,IRPTS etc
- Involved in TESTING of all MII (MES and Non-MES apps built over MII platform) applications for recommended OS version i.e. WIN 7 and JRE version by Client.
Environment
Windows 7, JRE 1.6_37
Project Name
PCo (SAP Plant Connectivity Tool) 2.1 installation on 23 Production Servers.
Project Description
PCo (Plant Connector) helps to connect MII to the DCS PI Servers and ERP Operations with PI through MII.
Installation was completed by us.
Project Duration
Jan1 2013 to Jan 10 2013
Responsibilities
- Verifying all PI agents should work perfectly.
- Co-ordinate with Business to get the Service Usernames and Passwords for the MII user accounts.
- 24*7 support
Environment /Pre-Requisites
- PI SDK version.. should be pre-installed
Project Name
Aspen Watch server replacement with PI server
Project Description
Aspen Tech is used for Advanced Process Control and calculating KPIs based upon the values gathered on a timely basis that is set to run.
Client wants to replace Aspen tool completely with the PI Server.
Involved in developing a new transaction through MII BLS editor to calculate KPIs from PI server.
Project Duration
Feb 2013 to March 2013
Responsibilities
- As a two member Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Worked on the bugs in the applications
Environment
- MII BLS (Transaction) Editor, IDE, SAP MII Intelligence Portal.
Project Name
Daily monitoring Report automation using VBA Excel as part of Routine support activities
Project Description
Daily Monitoring reports are used by business to monitor Server’s Health ,critical business analysis data etc.
This report used to take around 6 hours to complete, analyze and validated then only used to send to the business on daily basis. After automation its just 5 minutes task eventually increases productivity for Infosys.
Project Duration
April 2013
Responsibilities
- I am responsible to develop re-usable macros code based up on our requirement.
Environment
- Excel VBA editor
Project Name
Asset Availability Application Development and roll out on 8 MII Production Servers.
Project Description
This application is required by Business in context of proper and better utilization of Assets at Plant Site.
This application is purely based on concept of OEE (Overall Equipment Effectiveness) and calculates Availability of the units at plant on “Planned Production Time” and scrutinizes efficiency and productive losses that occur during Units run, so with the goal of reducing or eliminating these losses. Down Time loss is one of the category of loss that has been considered here.
Availability takes into account Down Time Loss, which includes any Events that stop planned production for an appreciable length of time (usually several minutes - long enough to log as a track able Event). Examples include equipment failures, material shortages, and changeover time (Batch Swap phase or time). Changeover time is included in OEE analysis, since it is a form of down time. While it may not be possible to eliminate changeover time, in most cases it can be reduced.
100% Availability means the process has been running without any recorded stops.
Losses generated in PI/DCS Units/Sub Units during manufacturing that comes as a difference between the best run time (this has to be set by business) and Normal run time of a particular batch or a particular phase in PI Server that has to be pushed by business.
Generated losses needs to be allocated by Operators or users with proper comments and loss reasons (downtime codes) to ensure the better availability and efficiency of Assets present at Plant site.
Project Duration
May 2013 – July 2013
Responsibilities
- As a two member Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE , SAP xMII Intelligence Portal, xMII Workbench, Servlet Exec
Project Name
MES Packaging Request Dashboard and roll out on 4 MII servers
Project Description
This application is used to reflect the new Package requests come in every after 5 minutes. Provide Operators UI form to package the request along with the necessary parameters provided and also put to rework if needed.
Project Duration
July 2013 – Sept 2013
Responsibilities
- As a two member Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, Servlet Exec
Project Name
Material Changeover in Production Line using MII (MES Application)
Project Description
This application provides functionality to set Standard Operating Conditions of a machine and allows to download set points or target points and scheduled Process Order information to the memory of that DCS via PI tags
Project Duration
Sept 2013 - Nov 2013
Responsibilities
- As a two member Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, Servlet Exec
Project Name
LIMS Quality Data report extraction using MII interface
LIMS DB is connected to MII and transfers only Authorized Lab sample values through a scheduled Job at MII site DB and writes it on PI Points, later results trend can be seen by business using OSI PI utilities such as PI Processbook. Also designed an interface to take report inputs and send a csv file to the user requested.
Project Duration
- Dec 2013 – Jan 2014
Responsibilities
- As a two member Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, Servlet Exec
Client
B
Total MII implemented Sites
5
Project Name
Material Request Report : Performance improvement Solution
Project Description
Operators use this application to request a material that is currently not available at shop floor from storage location. A guy at storage location receive the request via Material Request Dashboard and transfers the material physically to the plant from a particular storage location and same updates through MII application to SAP ERP via BAPI calls.
Application was extremely slow initially in terms of performance due to obsolete and bad design and coding.
I changed the current design platform and included IFRAME and XSL UI technology that is way lighter than applets and java script dynamic table generation and easy to code as well.
Application performance was improved by 99% against benchmarked results.
Project Duration
Feb 2014to Feb 2014 (one week)
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Project Name
Production Order Sequencing : User’s satisfaction improvement Solution
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 12.2, NWAS
Project Description
This application is used to schedule Production Orders based on the Finish Date or Planned End date from ERP.
It used to be very cumbersome for the scheduling managers to schedule a Production Order from let suppose 50thposition to 2nd position based on MII sequence Number because User had to hop one by one and clicks approx 50 times a button to reach that Production Order to the 2nd position.
I came up an idea to use JQUERY SORTABLE API to just Drag and Drop the row selected to the desired position directly without clicking anything.
User satisfaction was improved by 100%
Project Duration
Feb 2014to Feb 2014 (three week)
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 12.2, NWAS
Project Name
Work Request Dashboard
Project Description
This is one of the applications used at Shop floor to raise issues by Operators, shop floor managers and engineers such as repair concerns at assembly lines, control offices and factory floor offices et-cetera.
Screen is provided at every work center for Operators as well as it is available for Shop floor managers and engineers at their Laptops and Tabs[role based].
They are provided with New Request form on Work Center MII screen as well as separately for managers and engineers to raise defects. Once request is raised, an Admin dashboard is given as role based maintained by the concerned supervisor at shop floor to see the requests and assign it appropriately.
Used File Upload Functionality for Images in this application used JSP and MII transaction to achieve it.
Project Duration
March 2014 – March 2014 (three week)
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 12.2, NWAS
Project Name
Variant Configuration Characteristics extracted as CSV File using MII interface
Project Description
We used standard BAPI to collect variant configuration characteristics
Project Duration
March 2014 – March 2014 (one week)
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 12.2, NWAS
Project Name
Integration CNC Shop floor machinery with SAP MII
Project Description
Integration CNC machine with SAP MII using PCO [Plant connectivity tool]
Project Duration
Scoping going on , duration not yet decided
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 12.2, NWAS
Project Name
Scrap Kiosk Development
Project Description
Simple UI exposed to Operators at Shop Floor log Scrap material with appropriate Reason and Vendor Code along with the quantity and weight that is being scrapped.
Project Duration
March 2014 – May 2014
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Environment
MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 12.2, NW CE 7.3
Project Name
Scrap Report Development
Project Description
This report is a simple UI based with reporting Inputs and a XSL grid.
Scrap Report is used by Planners at Shop Floor to verify the scrapped material and determine the main cause(s) of the scrap. By responding to the issues that cause excessive scrap, they can save their team time and reduce their overhead. Eventually helps to improve operational efficiency.
While scrapping, Operator needs to put appropriate Reason Code and Vendor Code along with the quantity scrapped that needs to be performed in another application called Scrap Kiosk.
Project Duration
June 2014 – July 2014
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE, SAP MII Intelligence Portal, MII 12.2, NW CE 7.3
Project Name
MES Shop floor Applications training and help documentation
Project Description
As a part of streamlining their processes, I have suggested my client to have training and help documentation for future references.
In process of creating Help documentations (PDF) of each MES application and attach each one of them with the respective applications.
Training materials will be included Application Information documents, functional specifications documents and PPTs to demonstrate functional side of each and every MES application and also different Landscapes.
Project Duration
July 2014 – Sept 2014
Responsibilities
- Accumulate all Application related documents
- Involved in Transform them to desired documents such as Help and Training Documentation.
Environment
- Microsoft office
Project Name
Factory Productivity Report: Shift Report
Project Description
One of the most important factory productivity analyzer helps business to identify and acquire vital business stats which are required to take important informed decisions. The information will be shown in the report such as number of production orders confirmed or running, Number of employees working, number of man hours worked etc in a single work center for different lines across a business.
According to the business requirement, this report has to be generated thrice in a day for shift 1, shift 2 and shift 1& 2 and send as an email attachment to the business distribution list.
I have created a transaction to dynamically take Production Lines and work centers values with the required information and generated a STATIC HTML that will be sent to the business for each shift.
Project Duration
Oct 2014 - Oct 2014
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications.
Environment
- MII BLS (Transaction) Editor, IDE, SAP MII Intelligence Portal, MII 12.2, NW CE 7.3
Project Name
Barcode scanning solution with MII for better tracking of loose Parts at Shipment
Project Description
This functionality is required for tracking of Loose parts of a Production Order at a work center. The new functionality will be using barcode scanner to scan and track of loose parts. Users will be provided with a UI form with the values populated from the scan of a material. Form will have functionality to push down the scanned record in the Loose Parts Grid. Also, User will be provided with a flexibility to delete or edit any line item record on Loose Parts Grid. And, in case of no barcode, User will be able to enter the details manually.
Project Duration
Nov 2014 –Dec 2014
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications
Environment
- MII BLS (Transaction) Editor, IDE, SAP MII Intelligence Portal, MII 12.2, NW CE 7.3
Project Name
Testing MII Production and Development Boxes after Windows OS in place upgrade from 2003 to 2008
Project Description
Due to out of support of 2003 windows OS version from Microsoft, Client wants an in place upgrade from 2003 to 2008
Responsibilities
- Co-ordinated with Windows Server team on taking proper backups of SQL, data files etc.
- Prepared Business Test cases for all the MII Applications.
- Tested all MII applications thoroughly using the prepared business Test cases.
- Helped Business Users in the UAT
Project Duration
Jan 2015 – Feb 2015
Environment
- Windows Servers on which MII is installed, Client/Users local Machines.
Project Name
Consolidated WIP charts, Dashboards for each Shift data
Project Description
Managers requires Consolidated WIP charts and dashboards to show consolidated data at shop floor for each work center such as Number of Production Orders Confirmed, Number of Operators worked, Efficiency and Productivity at each work center.
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications
Project Duration
March 2015 – June 2015
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 12.2, NW CE 7.3
Client
C
Total MII implemented Sites
3
Project Name
Compressor Scan Report
Project Description
Ad-hoc report to show number of compressor scans against a Model code any time or day.
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications
Project Duration
July 2015 – Aug 2015
Environment
- MII BLS (Transaction) Editor, IDE , SAP MII Intelligence Portal, MII 11.5, Servlet Exec
Project Name
Name plate (Barcode Sticker) modifications for Imported products
Project Description
There was a requirement from Au and NZ business to modify barcode stickers such as adding one more line of address, adding date of mfg etc , it was done on all different stages of production lines
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications
Project Duration
Sep 2015 – Nov 2015
Environment
- MII BLS (Transaction) Editor, IDE, SAP MII Intelligence Portal, MII 11.5, Servlet Exec, Codesoft Barcode Editor V 10
Project Name
New MII System Architecture blueprinting for upgrade to 15.1
Project Description
Right from the hardware requirements to the end to end new MII system architecture for client
Responsibilities
- Involved in blueprinting of new MII system architecture
- Proposed robust MII architecture based on the client requirements
- Involved in creating architecture ppt for management approvals
- Involved in writing RFP on behalf of Client
Project Duration
Dec 2015 – Jan 2016
Environment
MS-Office, Microsoft Visio, SAP Marketplace, SAP MII Useful documents , SCN
Project Name
xMII 11.5 upgrade to SAP MII 15.1 on quality environment
Project Description
Fresh upgrade on quality environment first
Responsibilities
- Responsible for transporting content, configurations to the new system built
- Responsible to make the system working
- Involved in system, integration and User Acceptance Testing
Project Duration
Feb 2016 – April 2016
Environment
SAP MII 15.1, NWDI, NW CE 7.4
Project Name
xMII 11.5 upgrade to SAP MII 15.1 on Live environment for 3 plants
Project Description
Fresh upgrade on Live environment
Responsibilities
- Responsible for transporting content, configurations to the new system built
- Responsible to make the system working
- Involved in system, integration and User Acceptance Testing
Project Duration
May 2016 – Oct 2016
Environment
SAP MII 15.1, NWDI, NW CE 7.4
Project Name
Defect Tracking system implementation on IoT(Internet of Things)
Project Description
This full proof automated system helps to find the defective machines on the line and if they are identified, perform defect declaration, then put them in a rework area, perform rectification and pass them to further assembly process, All the Data is captured through PLCs using OPC via PCo to MII plant DB, thus developed Reports and Dashboards for PCs, Tablets and Mobiles to make informed decisions by business.
Responsibilities
- Only member in a Team, I am involved in Requirements Gathering, Analysis, Design, Coding, and Testing of Applications.
- Provide hyper care for new Applications developed.
- Responsible for delivering quality work to the client.
- Enhancement of MII/MES applications.
- Worked on the bugs in the applications
Project Duration
Oct 2016 – Till Present
Environment
SAP MII 15.1, NWDI, NW CE 7.4
Local Availability
Only available in these countries:
India
