MJ

mathew Johnson

available

Last update: 18.01.2023

SAP PP, SAP Production Planning

Graduation: not provided
Hourly-/Daily rates: show
Languages: English (Native or Bilingual)

Attachments

JOHNSON-MATHEW-PP-PI-QM-v15_180123.doc

Skills

SUMMARY                                                                                                               
 
  • Over 18 years of experience including 15+ years of experience as SAP Functional Consultant specializing in PP-PI, QM, integrating MES (Manufacturing Execution Systems) with SAP PP modules.
  • SAP S/4 HANA cloud consultant with two E2E implementations 1 in S/4 HANA Cloud platform 1909.
  • Overall, two E2E implementation and Migration experience in S/4 HANA
  • Overall experience of around 10 years as SAP PP-PI/QM/PM Business Analyst.
  • Five Full Life Cycle SAP implementation experience: Expertise in the areas of Analysis, Design and Development, implementation, testing and production support.
  • Performed 3 production support projects, an upgrade and one global template design.
  • Scoping sessions were conducted in the SOP (Product Hierarchy) Manufacturing Engineering, Materials and Capacity Planning, Production (Time & Attendance).
ADM                                                                                                                                                      May 2021– Dec 2022
SAPP PP Functional Lead
Environment:  S/4HANA 2020
  • Conversion from the SAP ECC to S/4HANA and also performed end to end testing.
  • Worked closely with the business and project team members to evaluate business needs, defining and prioritizing requirements and agreeing process flows and analytical capabilities that align wherever possible with leading practice business processes.
  • Designed solutions to meet business requirements for Quality Management and cross-functional processes for the business; integration with procurement, production, warehousing, and sales and distribution including Batch Management expertise.
  • Created work centers, routings, production versions, Info records, cost centers.
  • Accommodate new business requirements into existing SAP landscape
  • Set up PS for MTO, professional services and warranty projects with easy cost planning and budgeting.
  • Scoping sessions were conducted in the SOP (Product Hierarchy) Manufacturing Engineering, Materials and Capacity Planning, Production (Time & Attendance).
  • Involved in implementation and assisted SAP Team Lead in project planning, design, gap analysis, and configuration, authorization, and conflict management in FI/CO/SD/PP modules.
  • Worked on Periodic Data Transfer from Legacy System into SAP R/3 using LSMW.
Mohawk Industries                                                                                                               April 2020 – Aug. 2021
Mt. Gilead, NC
SAPP PP Functional Lead
Environment:  S/4HANA 1809
  • Upgrading 2003 ECC to S4/Hana environment. 
  • Customized 5 to 7 Object to fit for the business production operation; made the production process seamless.  
  • Worked closely with the business and project team members to evaluate business needs, defining and prioritizing requirements and agreeing process flows and analytical capabilities that align wherever possible with leading practice business processes.
  • Designed solutions to meet business requirements for Quality Management and cross-functional processes for the business; integration with procurement, production, warehousing, and sales and distribution including Batch Management expertise.
  • Created work centers, routings, production versions, Info records, cost centers.
  • Accommodate new business requirements into existing SAP landscape
  • Provide post go-live support and End-user training
  • Experienced in SAP PP for ECC and migrating standard SAP Models to In-memory optimized models and Performance testing.
  • Set up PS for MTO, professional services and warranty projects with easy cost planning and budgeting.
  • Set up PP, MM Master Data including the PP Master Data - BOM, Work Center, Routings, Production Versions, and PP Master Data – Resources, Master Recipes, and Production versions.
  • Scoping sessions were conducted in the SOP (Product Hierarchy) Manufacturing Engineering, Materials and Capacity Planning, Production (Time & Attendance).
 
  • Worked on Periodic Data Transfer from Legacy System into SAP R/3 using LSMW.
  • Involved in implementation and assisted SAP Team Lead in project planning, design, gap analysis, and configuration, authorization and conflict management in FI/CO/SD/PP modules.
Callaway Golf, Chicopee, MA                                                                                             Sept 2019 – March 2020
SAP PP, QM, and PM Functional Lead
Environment:  Environment:  S/4HANA 1710
  • Manage the design, development and implementation of global business solutions.
  • Design solutions with innovation and ensuring the ability to deliver value over time.
  • Responsible to provide global visibility, collaboration, and analytics to business leaders.
  • Lead the design, configuration, implementation and support of SAP medium size functional solutions.
  • As a member of configuration team: work independently to design and configure solutions to meet the business requirements in the related areas such as PP, Quality, PM and Warehousing.
  • Worked on FORI apps and configured QM Business process four tiles.
  • Produce and peer review technical designs and architectures for development projects.
  • Demonstrate effective and collaborative communication with internal team members and Business Partners.
  • Coordinate project tasks and ensure accurate estimates are provided for completion of business solutions.
  • Research and debug potential performance or other system anomalies (i.e. demonstrate superior problem resolution).
  • Create and compile technical documentation including: unit, integration, and acceptance test plans, support documentation and end user documentation for delivered solutions and other tasks.
  • Develop and enforce day-to-day support policies and procedures.
  • Communicate status of projects and initiatives to management.
  • Manage multiple projects/reporting solutions for multiple business areas.
HONEYWELL, Raleigh, NC                                                                                              Jan 2019 – Aug. 2019
SAP PP
Environment: S/4 HANA  
  • Implemented the Multilevel Nested Variant Configuration for the whole Product Structure.
  • Designed the SAP Solution on to bring the Metallurgical Intelligence in Product Structure.
  • Designed the SAP Solution for the Process route selection based on Product Properties.
  • Automatic selection of Quality Parameters based on customer requirement.
  • Programmed Dependencies for BOM and Routing.
  • Implemented complex Variant pricing with pricing factor.
  • Configured Super BOM and Super Routing.
  • Implemented Constraints, Procedures, Preconditions and Actions with table controlled.
CHS, St Paul, MN                                                                                                                  Arp' 2017 – Dec. 2018
SAP PP, QM and PM Functional Lead
Environment: S/4 HANA  
Responsibilities 
  • Worked closely with the business and project team members to evaluate business needs, defining and prioritizing requirements and agreeing process flows and analytical capabilities that align wherever possible with leading practice business processes.
  • Designed solutions to meet business requirements for Quality Management and cross-functional processes for the business; integration with procurement, production, warehousing, and sales and distribution including Batch Management expertise.
  • Created work centers, routings, production versions, Info records, cost centers.
  • Had worked in five E2E life cycle implementation, mainly focused in design, development and Post go live support.
  • Accommodate new business requirements into existing SAP landscape
  • Provide post go-live support and End-user training
  • Key role in Gap analysis and Integration scope analysis for S/4 HANA cloud
  • Experienced in SAP PP for S/4 HANA and migrating standard SAP Models to In-memory optimized models and Performance testing.
  • Designing the data flows to load the data from non-SAP source systems to SAP S/4 HANA.
  • Good Knowledge of SAP S/4 HANA Modeler HANA Studio, Designing Schemas, Creating Packages, Attribute View, Analytical View, Calculation view, Analytical Privileges, Procedures.
  • Set up PS for MTO, professional services and warranty projects with easy cost planning and budgeting.
  • Set up PP, PPPI & QM, PM Master Data including the PP Master Data - BOM, Work Center, Routings, Production Versions, and PPPI Master Data – Resources, Master Recipes, and Production versions
  • QM Module Configuration: Code group, Selected sets, Inspection type, inspection lot origin, Inspection goods movements, QM Proc. Key, QM notification type with inspection type, Catalogue Profile, notification partner determination, Notification priority, Notification Action Box, Certificate Profile & assignment.
  • Experience in Scheduling of Preventive Maintenance orders, creation of Notifications, Breakdown maintenance orders and Refurbishment orders for SAP PM
  • Creating and updating of Master Data for SAP PM for Technical Objects/Task lists/Maintenance plan, Service Notifications.
ELI LILLY MEDICAL, Indianapolis, IN                                                                           Apr' 2016 – Mar’ 2017
SAP PP, PPPI, QM and PM Functional Lead
Environment: S/4 HANA v1805
Responsibilities 
  • Worked on FORI apps and configured PP Business process (6 tiles)
  • Worked as responsible member for SAP PP-PI track in different phases of the project plan beginning from Ideation, Proposal, Design, Development, Validation and Launch of the deployment project.
  • Designing the data flows to load the data from non-SAP source systems to SAP S/4 HANA.
  • Good Knowledge of SAP S/4 HANA Modeler HANA Studio, Designing Schemas, Creating Packages, Attribute View, Analytical View, Calculation view, Analytical Privileges, Procedures.
  • Creating the data modelling views based on business requirements.
  • Scoping sessions were conducted in the SOP (Product Hierarchy) Manufacturing Engineering, Materials and Capacity Planning, Production (Time & Attendance).
  • Analyzed the Business process and documenting the AS-IS process, then from the available global template and standard SAP solution is provided in TO-BE process.
  • Documenting and getting signoff the Business Blueprint Print document by the Process owners.
  • Developed the design phase to design the system at detail levels as per TO-BE process like preparing the Process design for Material master creation, BOM, Resource, Master Recipe, ECN, MRP (consumption-based planning, reorder point.
  • Planning, safety stock replenishment & Forecast based planning) which includes the process description and Process flow chart.
  • Understood the requirement of Reports, Interface, Forms and Enhancement and Preparation of Functional Specifications for RICEF Specifications in Production process.
  • Worked on Control Recipes simulation in master recipe, control recipe monitoring, Reporting process messages through PI sheet.
  • Developed Baseline Configuration by MRP Controllers, MRP Areas, storage location MRP per plant, Scope of planning for total planning, Special Procurement type, settings for Material creation, Product Hierarchy and configure settings and validate baseline.
  • Worked on Goods Issue and Receipt Postings, time ticket Confirmation of Phases using Process Messages to the corresponding Message destinations.
  • Configured and tested shop floor activities including creation of planned orders, conversion of planned orders, goods movement and order confirmations.
  • Performed User Acceptance Testing for Order Confirmation, cancellation of Goods Issue & Goods Receipt with MTS, MTO, Process orders, BOM' s, Classes, Characteristics, conversion order creation and release, ECM with BOM, Resource & Master Recipe, Mass Processing, and Production orders/process order MTS & MTO.
  • Designed solutions to meet business requirements for Quality Management and cross-functional processes for the business; integration with procurement, production, warehousing, and sales and distribution including Batch Management expertise.
  • Set up PP, PPPI & QM, PM Master Data including the PP Master Data - BOM, Work Center, Routings, Production Versions, and PPPI Master Data – Resources, Master Recipes, and Production versions
  • QM Module Configuration: Code group, Selected sets, Inspection type, inspection lot origin, Inspection goods movements, QM Proc. Key, QM notification type with inspection type, Catalogue Profile, notification partner determination, Notification priority, Notification Action Box, Certificate Profile & assignment.
  • Experience in establishing inter company, SAP to MES Application communication through IDoc’s (Intermediate Documents) and application to application integration through standard EDI (Electronic Data Interchange) and using WebMethods/Biz talk integration apps with SAP
  • Experience in Scheduling of Preventive Maintenance orders, creation of Notifications, Breakdown maintenance orders and Refurbishment orders for SAP PM
  • Creating and updating of Master Data for SAP PM for Technical Objects/Task lists/Maintenance plan, Service Notifications.
  • Actively involved in the unit testing, regression testing and end to end testing
  • Interacted with technical consultants (ABAP) to prepare custom reports and enhancement
KARL STORZ ENDOVISION, Charlton, MA                                                                    Oct' 2015 – Mar' 2016
SAP, PP, PPPI, QM, PM, MES & Functional Lead
Environment: ECC 6.0
Responsibilities 
  • Implemented PP/Kanban-JIT manufacturing solution involving JIT call creation, call controls and JIT processing from production release to delivery processing.
  • Worked on material requirements’ planning (MRP).
  • Worked on production order creation and production execution
  • Worked on capacity planning, material requirements planning, production sequencing and production execution.
  • Worked with collective production orders, time ticket confirmation for production operations and RF goods receipt for production orders.
  • Set up PP, PPPI & QM, PM Master Data including the PP Master Data - BOM, Work Center, Routings, Production Versions, and PPPI Master Data – Resources, Master Recipes, and Production versions
  • QM Module Configuration: Code group, Selected sets, Inspection type, inspection lot origin, Inspection goods movements, QM Proc. Key, QM notification type with inspection type, Catalogue Profile, notification partner determination, Notification priority, Notification Action Box, Certificate Profile & assignment.
  • Experience in Scheduling of Preventive Maintenance orders, creation of Notifications, Breakdown maintenance orders and Refurbishment orders for SAP PM
  • Experience in establishing inter company, SAP to MES Application communication through IDoc’s (Intermediate Documents) and application to application integration through standard EDI (Electronic Data Interchange) and using WebMethods/Biz talk integration apps with SAP
  • Creating and updating of Master Data for SAP PM for Technical Objects/Task lists/Maintenance plan, Service Notifications.
CYTEC, Woodland Park, NJ                                                                                     Mar' 2015 – Oct' 2015
SAP PP, QM and PM Functional Lead
Environment: ECC 6.0
Responsibilities  
  • Analyzed and resolved issues relating to goods movement.
  • Formulated inspection checkpoints and plant parameters for MRP.
  • Worked on Solution Manager for documentation and Configuration update
  • Assigned client specific setup with security roles and responsibilities
  • Worked on MS Project to provide status update, testing effort and Team Progress
  • Designed solutions to meet business requirements for Quality Management and cross-functional processes for the business; integration with procurement, production, warehousing, and sales and distribution including Batch Management expertise.
BOEING/SAP AMERICA, Seattle, WA                                                       Oct' 2014 – Mar' 2015
SAP PP Functional Lead
Environment: ECC 6.0
Responsibilities 
  • Conducted blueprint sessions and map the current business process. Identified gaps and design the to-be process.
  • Created functional specification and worked closely with the technical team, helped them understand the process and assisted them in technical unit testing.
  • Created business process flow and documents - ARIS Maps, Process Definition Document (PDD), Detail Process Documentation (DPD) and Business Process Procedure (BPP).
  • Conducted localization workshops and identify gaps. Work with global teams to design and develop solutions for the identified gaps.
NORDYNE Inc, Mercer, PA                                                                         May' 2013 – Oct' 2014
Sr. SAP PP Functional Consultant
Environment: ECC 6.0
Responsibilities  
  • Analyzed the business requirements, Studied the AS-IS Business process, submitted a solution design involving the TO-BE business flows, documenting the operations procedures and performed gap analysis between AS-IS & TO-BE process of SAP ECC6.0 version in the production environment.
  • Attended blueprint workshops with client team in order to analyze feasibility of current business process mapping.
  • Analyzed requirement involving integration of diverse components and designed mapping among SAP, Middleware and Legacy systems
ITT CORP, Santana, CA                                                                                    Feb' 2012 to May' 2013
Sr. SAP Functional Consultant
Environment: ECC 6.0
Responsibilities
  • Gathered business requirements and mapped the requirements into SAP system.
  • Participated in the design process, assisted in defining project scope for the company and planned implementation of SAP PP module with full life-cycle implementation.
  • Conducted blue print workshops with business to understand and analyze business requirements. Developed business blue prints with fit gap analysis for implementing production planning with REM MTS/MTO scenarios Planning Processes including procurement processes.
BMW Automotive,Woodcliff Lake, NJ                                                               Dec' 2010 – Feb' 2012
SAP PP/VC Functional Consultant
Environment: ECC 6.0
Responsibilities
  • Responsibilities included customization of master data like material master, BOMs, Routing, production versions, product cost collectors, demand management, capacity planning, master production scheduling (MPS), planning strategy, materials requirement planning (MRP), repetitive manufacturing profiles, and shop floor control system.
  • Setting up of model for organizational structure, defining aims, scope for standardization and derived the implementation strategy.
Titanium Metals Corporation (TIMET), Denver, CO                     Jun' 2008 to Oct' 2010
SAP PP Functional Consultant
Environment: ECC 6.0       
Responsibilities
  • Actively Participating in Blueprinting and Realization Phase in ECC 6.0 version.
  • Responsible for gathering requirement analysis and Development of this application.
  • Involved in complete ASAP implementation mile stones
  • SAP PP/QM functional consultant, responsible for business process study, GAP analysis configuration and system testing.
KENNAMETAL Inc, Latrobe, PA                                                           Jan' 2007 to May' 2008
SAP PP Functional Analyst
Environment: ECC 5.0    
                                                                                              
Responsibilities:
  • Attended the training classes and participated in ongoing projects in ECC 5.0 version.
  • Configured MM Organizational Structure and PP for plants at multiple locations, Configured standard material types as per the requirements of the client
  • Setup and use of different material types like ROH, HALB, FERT, DIEN, NLAG, etc.
  • Defined purchase organization and storage locations, assigned purchasing organization to company codes and plants, assigned plants to company code.
ATMEL CORP, San Jose CA                                                                 Apr' 2004 to Nov' 2006
SAP PP Functional Analyst          
Environment: SAP 4.6C               
                                                                    
Responsibilities:
  • Core team member of the upgrade project from SAP 4.0B to 4.6C.
  • Assisted Production Planning team with internal training related to SAP 4.6C.
  • Provided technical support and problem resolution to existing 4.0B global user community.
JMC Steel, Sharon PA                                                                        Jan' 2001 to Mar' 2004                              
QA Test Analyst                                                                                                     
Responsibilities:
  • Writing and executing software System Test plans and Test cases, developed after reviewing the business requirements document, and technical specifications document
  • Developed Test scripts and enhanced scripts using WinRunner and Involved in the functional testing of web pages using WinRunner.
  • Transactions on the System.
Education
Bachelor of Science, Northern Illinois University
Minors: Chemistry, Biology & Business Administration
Graduation: December 2001

Project history

Devon Rogers 
 

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Only available in these countries: USA
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