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Khairul Basar


Last update: 06.09.2022

System Integration Engineer - PLC, HMI, SCADA, Automation

Graduation: Bachelor of Technology
Hourly-/Daily rates: show
Languages: English (Full Professional) | Hindi (Native or Bilingual)


CV_KB-Feb28-2020 - PLC_Siemens_Rockwell_Sw_Test.docx


AutoCAD drawing, Control Panel, SIMATIC TIA Portal /STEP 7 Manager, PLCSIM, Siemens Micro/Win for S7 200, RSLogix 5000 /Studio 5000, RSLogix 500, FactoryTalk ME, Connected Component Workbench V7, V11, Python Programming Language, C/C++, Programming, MS-Visio, MS Office, Word, Excel, Power-Point, HTML, PHP, Web app automation, Selenium, Java, Jenkins, VMware Workstation virtualization, PLC, Siemens S7 200, 1500, 300, 400H, 1500, PLC Programming LADDER, STL, Rockwell, Allen-Bradley (AB), PLC ControlLogix, AB CompactLogix, AB MicroLogix, Micro 800, SLC, SCADA, Server-Client, Siemens TP HMI, FTView ME + PVP, Panel View series (PV800), Intouch, Archestra IDE Invensys SCADA, Wireshark, BootP DHCP, TAF - Test Automation Framework, Control Flash, Rational Quality Manager/RQM /ClearQuest, EIP Scanner, Code Collaborator, FTP, VNC, Remote Desktop, J-Flash/J-Link for, Embedded, Profinet RT Tester, Profinet Master Simulator, GSDML checker, RS232, RS485, MODBUS / TCP, Ethernet, CIP Serial/ Ethernet, Ethernet/IP, DF1, DH-485, Profibus/ ASi bus, Profinet, RK512, 3964R, ASCII, KiCAD, LTSpice, Arduino IDE /Arduino Uno, Raspberry Pi, IP, CIP-Ethernet, Profibus, Modbus, TCP, RS232/485, DH485, I2C, CAN, Python, SDLC (Software Development Life Cycle), SDLC, Sdn, Integrator, GUI, bugs, test scripts, test automation, requirement traceability, test data, software quality, debugging, web-based, barcode printing, Modbus/TCP, reverse engineering, flowchart, Simatic Step7 v5.4, WinCC 7, Wonderware, AutoCAD 2006 & MS-Visio 2007, network protocol, functional testing, Bugzilla, Testcase, Integration Testing, RSLogix 500, Studio, RATools, Rational ClearQuest, EIP, RSLogix 500/5000, Python RATools, System Testing, Coding, ASP, Skype, VFD, AutoCAD 2006, MS- Visio, AutoCAD

Project history

01/2019 - 01/2020
Test Lead
Period : Jan'19-Jan 2020
Project title : IO-Link Master module for Profinet network protocol
Organization : LTTS, Mumbai
Client : Parker Hannifin
Domain : Industrial Automation / Product System & functional testing
Role : Test Lead
Skills : Siemens TIA portal, S7 PLC, Balluff IO-Link Master, Profinet Master tool, Utilities,
Wireshark, Bugzilla, Testcase writing
Team size : 3
Key Results Areas:
* Supporting the project team, providing innovative ideas for automation of testing design
* Implementing test integration automation
* Guiding, couching team to perform testing
* Influencing other parallel project for improvements

03/2013 - 01/2020
Project Lead
L&T Technology Services
Key Result Areas:
* Conducting the testing of Profinet IO Module with IO Link protocol which is kind of similar to
Turck or Balluff or Siemens Profinet Device with IO link device connectivity
* Using PROFINET Master Simulator, Net-Load Tester and Automated RT Tester tools to test the
product being developed
* Working on maintenance releases and lifecycle management testing
* Leading testing efforts bring testers up to speed and get testing done offshore
* Managing different types of testing such as functional & System Integration, GUI and so on
* Coordinating with developers, discussing technical problems, reporting bugs and supporting in
rectifying issues
* Developing various testing frameworks, test strategy & test plan; preparing & updating test
documentation such as test scenarios, test cases, test scripts, test metrics & test project
status reports
* Preparing & maintaining test automation platform; conducting product functional reviews as per
test specifications and preparing requirement traceability matrix, test data & test completion
* Managing the software quality process involving review of product functions, test specifications
& documentation, defect prevention, metrics collection, team leadership & analysis, debugging &
resolution of issues
* Executing business process flow validation, all navigations, error, download functionality
&end-to-end validation
* Identifying defects and creating defect report; creating the defect report template
* Understanding the Business Requirements and analysis of the application
* Using web-based change request system for defect tracking and reporting; following up with
development team to verify defect fixes and updated defect status
* Working closely with developers in resolving the issues and understanding the functionality
* Reviewed BOQ, BOM and Vendor identification, Sending RFQ, Analyzing and selecting Vendor for
Rockwell PLC automation system panel requirement (POC for barcode printing)
* Appointed as the SME for PIM project to identify product features and parameters based on ETIM
* Worked as Senior Tester for 3 years for Allen-Bradly's CCW software and PV800 HMI
* Prepared feature test cases and test logs, testing & tracking anomalies. Features including but
not limited to communication, Trends, Buttons & other animation device, FTP, VNC, Password
protection, Upload/Download, Email. Testing communication integration with SLC, Micro800,
MicroLogix, CompactLogix controller with various protocols like DF1, Rs232/485 (Half/Full
duplex), DH485, Modbus/TCP, Ethernet/IP
* Created reverse engineering design document for an old PLC & HMI software application of Quantima
series of Air compressor control system
* Monitored:
* PLC software application in LAD language and HMI Software application was in C-like language
* MS-Visio flowchart is prepared as per programming & HMI logic
* Crimson v2.0 HMI Programming software & G308C2 HMI Touch Panel

08/2018 - 10/2018
Project title : SME for PIM project of a product US based company
Organization : LTTS, Mumbai
Client : Rockwell Automation
Domain : Industrial Automation / Product System & functional testing
Role : SME
Skills : Product Websites, Product Manuals, Experience, Knowledge, ETIM website
Team size : 4

02/2013 - 12/2017
Test Lead
Rockwell Automation
Project title : Touch based HMI and Software functional & Integration Testing, Singapore
Organization : Rockwell Automation, Singapore
Client : Rockwell Automation Asia Pacific Singapore
Domain : Industrial Automation / Product System & functional testing
Role : Test Lead
Skills : RSLogix 500, Studio 5000, RSLinx Classic, Python, RATools, Wireshark, Rational
ClearQuest, EIP Scanner, ControlFlash
Team size : 4
* Tested features of CCW software as well PV800 HMI
* Developed Supporting test logic using RSLogix 500/5000, Python RATools & functional Test cases &
using Code Collaborator
* Conducted Functional and System Testing of PV800 HMI
* Designed Requirement Specification Documents preparation and updating
* Monitored Functions Coding in Ladder Language for Test automation & Testing

09/2010 - 03/2013
Senior Project
SIAD Macchine Impianti
Project title : Air Separation Plant (ASP) for Nitrogen/Oxygen/Argon gas production
Organization : SIAD Macchine Impianti
Client : Egypt Steel Plant, Refinery Plant; Abu-Dhabi Integrated Steel Plant, Steel Complex
Iran, Morocco Steel Plant
Domain : Air Separation Plant
Role : Senior Project
Environment : Siemens / Wonderware PLC, HMI, SCADA
Team size : 3
Brief: This project was designed for Testing/ Simulating PLC/SCADA software, Site start-up,
Loop-check, Commissioning and Acceptance testing
Modules : S7 400H CPU, Bus/module level redundancy, Profibus-DP, Profinet, Modbus communication
& ABB/Schneider/Siemens AC Drives

09/2010 - 03/2013
Senior Project Engineer
Sarla Technologies
* PLC Program development and SCADA development for a sewage water treatment plant. Used Simatic
Step7 v5.4 and WinCC 7, TP 377 15" Touch HMI
* Project Execution of Air Separation Plant (O2/N2/Ar) in Abu Dhabi, Iran, Morocco, Egypt from
start-up to commissioning of S7 400 PLC redundant system (CPU, Bus & I/O level)
* Exposure in AC Drives, Soft Starter, MicroMaster Drives, Power Monitors which are used and
controlled by PLC

09/2012 - 01/2013
Senior Project Engineer
Bluewater bio
Project title : HYBACS Sewage water treatment plant automation
Organization : Bluewater bio, UK
Client : Abu Dhabi
Domain : Sewage water treatment
Role : Senior Project Engineer
Skills : Siemens Simatic STEP7 v5.4 SP5 for programming PLC's software, Siemens WinCC Flexible
2008 SP1 for programming HMI's, Siemens WinCC SCADA 7.0 SP3 Software.
Team size : 4
Brief : This project was about Sewage water treatment -HYBACS Upgrade; Aeration Lane & Grit
Trap, Smart Units. *CPU 317- 2DP WinCC Server-Client configuration * TP 377 15" Touch. The
Plant Drives, Soft Starter, Micro-master Drives, Power Monitors and C&I will be controlled and
monitored on Profibus-DP and Profibus-PA networks. Few Plant Drives will be controlled and
monitored on Modbus network

01/2008 - 08/2010
Integrator Engineer
Galactic Engineering Sdn Bhd-System
Sarla Technologies-Senior Project Engineer

L&T Technology Services as Project Lead

Dolphin Automation-Project Engineer

01/2008 - 08/2010
System Integrator Engineer
Galactic Engineering Sdn Bhd
* Used SCADA Wonderware and Siemens PLC; Total 12 number of ABB ACS 600 AC drives & AutoCAD 2006 &
MS-Visio 2007 for designing
* Monitored the Total 3 nos of Siemens PLCs, Two TP377, one TP270, one SCADA WinCC flexible on PC,
all are in a single Profibus network

06/2009 - 11/2009
Project Engineer
Project title : Pharmaceutical Solution manufacturing system (SMS)
Organization : Pharmaniaga, Australia
Client : SMS (Solution Manufacturing System), Malaysia
Domain : Pharmaceutical
Role : Project Engineer
Environment : Siemens S7 315-2DP, WinCC Flexible project based on GMP and S88
Team size : 5
Modules : SIMATIC Manager 5.4 & WinCC Flexible 2008

Period : Nov 2009-Jan 2010
Project : Heating & Blending Station Automation, Malaysia for a Palm Oil company
Brief : This project involved Heating & Blending Station installation and commissioning. The
Plant size is 60K Ton of Six blending Tank, Blending time 3 hrs, Oil flow capacity 40K liter
per hour, total six heating bays. SCADA Wonderware and Siemens PLC; Total 12 number of ABB ACS
600 AC drives; all in Profibus-DP network. Select correct Heating Bays containing different
Palm oil in the Flexi-tank as per requirement selected in the Recipe, transfer them into one out
of six Blending Tank, Heat & Blend for given time duration there and finally upon acceptance of
blended oil transfer the oil into Storage Tank. Store the Status of Each of Blending Tank as
well as Heating Bays. Heating Bays are used as per FIFO table. S88 based architecture & Module
based programming in both SCADA & PLC logic Skype for Discussion with Client in the Europe,
during development of Flow-chart, to Approve document, Project progress. Drop box internet
application used for sharing project document & files Siemens PLC, DI-156 Nos., DO-80 Nos,
AI-26 Nos., AO-1, ABB VFD on Profibus- DP-12nos.1 PC & Printer; Wonder Ware InTouch SCADA with
Data logging & Recipe Management
Equipment : Siemens-S7-300 PLC, Siemens-CPU 317-2DP, Simatic Manager 5.4, AutoCAD 2006, Control
system Drawing, MS- Visio 2007 & SCADA-InTouch 10.0
* Prepared Flow chart & Functional Specifications (FS) writing
* Monitored Software Development according to FS; created AutoCAD Drawing of Control System
* Ensured Wonderware SCADA development; tested all the input & output
* Interacted with the Client & monitored the progress
* Managed the Commissioning ABB Drives, Commissioning of S7 300 Software, Commissioning of SCADA
* Presented Successful System to the MD of the Company
* Trained the Plant supervisor & operators

07/2007 - 12/2007
Project Engineer
Dolphin Automation
* Demolished old Halon system and installed new HSSD systems; Erection, Installation &
Commissioning of total 30 HSSD systems in Dukhan, Messaieed field (Qatar); monitored the Piping
of HSSD, Electrical & Control Cable lying, Field instrument wiring, Existing Rosemount SCADA
modification, ESD & F&G system modification

03/2006 - 06/2007
Service Engineer
Wintech Engineers Pvt. Ltd.
* Prepared AutoCAD drawing for Control Panel

02/2005 - 03/2006
Trainee Engineer
Fox Controls Pvt. Ltd.
* Prepared Enquiry & Quotation for Automation System
* Conducted S7 PLC & AC Drive servicing & Troubleshooting

Local Availability

Only available for the countries India
For short travel - no,
In case of very long projects over 12 months or so - I can decide based on other factors such as location and my family situation.
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