09/04/2026 updated

BB
100 % available

Engineering Manager | Industrial Robotics & Manufacturing Expert

Craiova, Romania
Worldwide
Master's Degree in Mechanics and Technology
Craiova, Romania
Worldwide
Master's Degree in Mechanics and Technology

Profile attachments

Balaci Paul Bogdan_CV.pdf

Automation & Industrial Robotics Integration (ABB, KUKA, Fanuc)
Programming and integration of industrial robots from scratch to final solution, including ABB IRB6700, IRB2600, and Fanuc M-20iA. Completion of over 10 robotic integration projects with achievements such as 20-30% cycle time reduction and 15% productivity increase.

Production & Operations Management
Leadership of cross-functional engineering teams across automotive and manufacturing sectors, managing budgets, project timelines, performance indicators, and resource planning from concept to Start of Production.

Process Optimization & Lean Manufacturing (VSM, 5S, Kaizen)
Application of lean manufacturing methodologies including VSM, 5S, and Kaizen to optimize plant performance, reduce manual calibration time, and drive continuous improvement in complex manufacturing environments.

Greenfield Project Setup & SOP Launch
Experience in setting up greenfield projects and managing all phases from offer preparation and feasibility studies to implementation, debugging, and Start of Production launch.

Quality, Safety & Compliance (ISO, IATF, HSE)
Ensuring compliance with ISO, IATF, and HSE standards in manufacturing environments, implementing product safety systems and traceability solutions to enhance quality and operational reliability.

Facility & Equipment Maintenance Management
Management of preventive maintenance schedules, safety compliance, energy efficiency initiatives, and equipment manuals to support long-term reliability and reduce downtime.

MATLAB, CorelDraw, AutoCAD
Utilization of engineering software tools including MATLAB, CorelDraw, and AutoCAD for robotic engineering design, documentation, and technical analysis.

Robotic Engineering Design
Design and documentation of robotic systems, including mechanical accessibility studies, custom RAPID routines, and Keyence sensor logic for industrial automation applications.

Continuous Improvement & Cost Optimization
Implementation of cost-reduction measures and continuous improvement initiatives, including high-level problem analysis and structured workflows to optimize manufacturing performance and reduce operational costs.

Cross-Functional Team Leadership & Coaching
Leadership and coaching of multidisciplinary engineering teams, serving as ABB Robotics Trainer and conducting training programs for automation teams to develop workforce skills and technical competence.

Capacity Planning & Performance Improvement
Planning and management of short-, medium-, and long-term resource needs, defining key milestones and KPIs to ensure delivery within budget and deadlines.

Experience

Professional experience10+ years
Freelancer since2024

Languages

EnglishFluentFrenchBasic knowledgeRomanianNative speaker

Project history

Operations & Automation Manager | Industrial Robotics & Manufacturing Expert

Freelance
Delivers turnkey automation and robotics projects for automotive clients as an independent subcontractor. Programs and integrates industrial robots from scratch to final solution. Involved in project phases from offer preparation and feasibility studies to implementation, debugging, and maintenance. Projects include integration of two handling robots for Dacia. Completed over 10 robotic integration projects achieving 20-30% cycle time reduction and 15% productivity increase.

Project Manager

Hella Romania
Principal responsible for end-to-end software project development from quotation phase to Start of Production. Plans and monitors all software-related activities, manages risks and issues throughout the entire project lifecycle. Lead internal and customer-facing technical discussions. Participated in resource planning, prioritization, and capacity management. Defined and coordinated test strategy and validation activities with the Test Manager.

Manufacturing Engineering Manager

Kirchhoff Automotive Romania
Provided leadership and technical expertise for continuous improvement of manufacturing processes and standards. Managed budgets, project timelines, and performance indicators for automation projects. Designed maintenance and equipment manuals. Conducted high-level problem analysis and implemented cost-reduction measures. Implemented Finished Product Security system to enhance traceability and product quality. Served as ABB Robotics Trainer, leading training programs for automation teams.

Automation/Process/Manufacturing Engineer

Kirchhoff Automotive Romania
Led technical operations and maintenance programs ensuring optimal performance of machinery, utilities, and production equipment. Managed preventive maintenance schedules, safety compliance, and energy efficiency initiatives. Coordinated with internal teams and external contractors for equipment installation, upgrades, and repair work. Trained personnel on ABB robots. Collaborated with international teams for cross-border coordination.

Sales Engineer

ABB Romania
Managed sales and service activities for ABB Robotics solutions, identifying market potential, customer needs, and competitive advantages. Prepared technical and commercial offers, performed risk and opportunity assessments, and handled contract negotiations. Built and maintained long-term client relationships. Strengthened ABB's market presence in southern Romania by developing a stable network of integrators and industrial customers.

Automation Engineer / Robot Programmer

Magna Exteriors and Interiors
Supported production launch of the automotive paint line (B232 project), managing on-site software programming and diagnostics. Performed Factory and Site Acceptance Tests, robot programming, and optimization of injection machine parameters. Implemented maintenance procedures, spare parts control, and best-practice documentation. Contributed to the smooth industrialization and ramp-up of Magna's paint line automation systems.

Automation Engineer / Robot Programmer

Renault, Romania
Managed robotics-related projects from RFQ phase to production handover. Supervised contractors to ensure compliance with Renault standards during new line integrations. Validated robotic programs, optimized trajectories, and participated in selecting the best technical solutions for new robotic cells. Developed internal robotics standards and served as trainer for ABB robots (S4C+ and IRC5 controllers). Defined and standardized robotics processes used in multiple Renault production lines.

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