10/06/2025 updated

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Helping customer on their Digital Transformation Journey | IT/OT Integration. Solution Architect

Mumbai, India B.E
Mumbai, India B.E

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HEMANT VASANT SAKPAL.docx

Web InterfacesASP.NET.NET FrameworkComputer-Aided DesignApplication Programming Interfaces (APIs)Agile MethodologyArtificial IntelligenceAmazon Web ServicesSystems EngineeringASP.NET MVC FrameworkAtlassian JiraTest AutomationUnit TestingMicrosoft AzureBig DataC Sharp (Programming Language)C++ (Programming Language)Software as a ServiceCloud ComputingCloud EngineeringConfiguration ManagementInformation SystemsDatabasesContinuous DeliveryContinuous IntegrationDatabase SecurityDebuggingSoftware Design PatternsDevOpsDocument Management SystemsDigitizationSupervisory Control and Data Acquisition (SCADA)Infrastructure As A Service (IaaS)Knockout.jsLog4jMicrosoft Visual StudioMicrosoft VisioMicrosoft SoftwaresAzure SQLTeam Foundation ServerModbusMongoDBModel View Controller (MVC)Model View ViewModelNetwork ServiceNode.jsObject-Relational MappingOpen Source TechnologyOracle ApplicationsPlatform As A Service (PAAS)Performance TuningScrum MethodologyProfibusSoftware ArchitectureSystems Development Life CycleRabbitMQMicrosoft Power BIMaterial DesignTensorFlowAzure Machine LearningAzure Data LakeSecurity Assertion Markup Language (SAML)Scaled Agile FrameworkSecure CodingService-Oriented ArchitectureMicrosoft SharePointSimple Object Access Protocol (SOAP)Software EngineeringSolution ArchitectureSONAR (Symantec)SQL DatabasesData StreamingSubsystemsSalesforce TableauTime Tracking SoftwareToolchainTransaction DataUMLVirtualizationWeb ApplicationsWeb Application FrameworksWeb PlatformsTransport Layer SecuritySoftware ModulesLoad Balancing.NET CoreAzure Data FactoryReact.jsApache SparkSoftware SecurityCloud TechnologiesBackendGitRhinopandasContainerizationAngularJSScikit LearnSolid PrinciplesKubernetesRational RoseBare MetalApache KafkaApi GatewayPuppetAmazon Simple Queue Service (SQS)TerraformAngular UiStream AnalyticsSoftware Version ControlDevSecOpsApi ManagementServerless ComputingJasmineCastle WindsorDockerJenkinsArtifactoryWeb ApiProgramming LanguagesMicroservices
.NET Core, .NET, Dot NET, ASP.NET Core, ASP.NET MVC, agile development, agile, agile project management, Agile Software Development, Agile Methodology, SQS, AWS, Angular UI, Angular, Hadoop, Kafka, Apache Kafka, Spark, API Gateway, API Management, API, APIs, Application Programming Interfaces, Artifactory, AI, testing tools, automation test, Azure Data Factory, Azure Data Lake, Azure ML, Backend, Backend Development, bare metal, Big Data, Analytics Solutions, Business System, c#, C# .NET, c++, SCSS, Castle Windsor, cloud, cloud solutions, Cloud Architecture, Cloud Foundry, cloud infrastructure, Cloud technologies, Cloud Software, code coverage, Code Reviews, Code Review, IT Security , Information Security, Design software, Configuration Management, containerization, Continuous Deployment, Continuous integration, CI/CD, Analytics, Data Integration, data access, streaming, Data Visualization Tools, database security, Maintenance data, database, DevOps, DevOps tools, DevSecOps , Digital content, Docker, Document management system, Document management, Eclipse, Elastic Search, Entity Framework, XAML, Git, HTML5, Hibernate, HMI, hypervisors, identity management, Information systems, IaaS, integrated development environments, IntelliJ, inventory system, Jira, Jasmine, Java Services, Jenkins, Knockout, Kubernetes, Linux, load balancing, Log4Net, Material Design, micro service, micro-services architecture, Microservices, Micro services, Azure, Azure Cloud, Azure DevOps, Share point, Microsoft technologies, MS Visio, MS-Visio, Visual Studio, Visual Studio Code, Windows, Windows Operating system, Windows 2000, middleware, Modbus, MVC architecture, MVC Pattern, MVVM, Mongo DB, Network Service, node, ORM, Opensource, Oracle, Oracle products, Pandas, performance tuning, PaaS, PowerBI, PROFIBUS, Programming Languages, Puppet, python, R, RabbitMQ, Rabbit MQ, Rational Rose, React JS, Rhino, Sonar, Azure SQL, SQL Database, SQL, Scaled Agile Framework, Scikit -Learn, SCRUM, Secure Coding, SAML, Serverless, service-oriented architecture, SOA, SOAP, software architecture, Bug Fixes, debugging, bugs, design document, Design Patterns, Design Pattern, Application development, Software design, Application Design, software development, Software Development Life Cycle, software development process, software modules, software quality, Software Security, Revision Control, Cloud application, SOLID Principles, Stream Analytics, subsystems, SCADA, full SDLC, SDLC, Systems Engineering, Tableau, TFS, TensorFlow, Terraform, time tracking, Tool chain, Transactional Data, SSL, UML, UML diagram, unit testing, unit tests, Virtualization, Web API, Web application server, WebApp, web interfaces, Digital Platforms, web portal, web servers

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Project history

Program Manager/Solution Architect

Capgemini
Responsibility:
* Managing a diverse team of Technical Experts utilizing agile project management
techniques.
* Definition, deployment of the Machine Monitoring System.
* Transform business requirements into a highly componentized software product.
* Guide the development and integration of software with micro-services architecture.
* Understand requirements and translate them into technical functionalities to deliver
customer value. Defining solutions strategies and roadmaps by working closely with
Product Owner of Rockwell Automation.
* Integration of continuous integration processes and DevOps for software development
(Terraform for defining IAC)
* Architecting Front End (SPA), API Layers, and Backend for the cloud solutions with
following - Azure, Python
* Designing and implementing APIs, including a deep understanding of REST.
* Build Services utilizing container-based technologies including Docker, and Kubernetes.
* Design software systems with various Microsoft technologies and ensure compliance to
all architecture requirements.
* Design architecture for various components and validate tools.
* Coordinate with architects and analysts and maintain technical knowledge.
Project Details:

Industrial Data Platform:
Enrich, Expand, and Expose Data in a simpler, more interoperable, more extensible way
Unlock additional data sources, enable cloud-based solutions, and provide the opportunity for third
party developers
* MES data, IOT data, Maintenance data, etc....
* Analytics and operations management
* Data Platform Components
* Cloud Native Storage - time series/relational/hybrid
* Query engines
Expand data access and modeling tools
* controllers and other devices
* Brownfield and Greenfield
* Data Platform Components
* Next Gen Communication Services
* Edge SW stack
* Device Twin concepts (data/state brokering)
* Data Integration featuring (API mgmt., events, messaging) hubs)
* Broader OPC-UA support
* AI/ML to enrich and automate modeling close to the device

Tech Stack: Azure Cloud Platform, Docker, Kubernetes, API Management, API Gateway
Streaming Platform: Apache Kafka
Cloud Object Storage: MinIO
Distributed SQL Database: Yugabyte, Trino

Unified Asset Performance Management:
Developed a Unified Asset Performance Management (APM) Platform to cater to multiple industry
sectors. The current focus is on Mining (and specifically, Mineral Processing), which will be
subsequently expanded to Chemicals, Metals and Other industries in subsequent years.
The key intent of APM Platform is to provide an end-to-end lifecycle capabilities starting from
configuring an asset to its retiring by leveraging data and associated insights derived via AI / ML
technologies, to become accurate and effective to aid human experience and judgment.
The key modules are Asset Health, Asset Strategy, Asset Reliability and Asset Integrity, which are
overlaid by Asset Configuration and Analytics Modules

Tech stack:
Platform Technology:
* Azure Cloud Tenancy
* Azure IoT Hub
* Azure Streaming Analytics
* Azure SQL
* Azure Data Lake Gen 2
* Azure Data Factory
* Azure Data Bricks
* Azure Kubernetes Service
* Azure LogicApps
* Azure WebApp
* Azure Notification Service
* Azure Functions
* Azure ML Service
* Azure DevOps
* Azure Synapse SQL pool

UI Technology:
* Angular (Latest Stable Version)
* HTML5, SCSS
* Material
* Prettier
* Tslint
* Visual Code (IDE)
* 3rd Party library *
* D3/AmsChart *
* Jasmine/karma

Backend Development:
* .net Core (C#)
* Visual Studio latest
* Microservices Design Pattern
* Log4Net *

Data Science:
* Python
* Pandas and Scikit-Learn / TensorFlow
* Other ML Libraries

LeMans-Machine Monitoring (Low Code IOT Platform)
Deliver Industrial Development Hub Services to analyze and convert Logix Project file to align with
IOT capable systems.
Deliver Industrial Information Hub to connect and Monitor assets (devices)
To Achieve Asset Monitoring, Asset Optimization and Asset Management, Machine Monitoring application
is developed within Rockwell Automation.
Asset monitoring value stream provides capabilities to monitor assets using contextualized data to
provide insights and collaboration. This includes tools so that OEMS can create Digital content and
End users can share their information across enterprise.
Asset Optimization value stream add analysis tools so that OEM and End Users can compare sets across
multiple dimensions. This also includes interface to advanced analytics capability available from
Microsoft and 3rd Parties.
Asset Management value stream is focused on providing OEM the ability to offer value-added services
to end users after the initial sale of the machine.

Digitalization Project Leader/Solution Architect

Boeing
Responsibility:
* Supporting the development, maintenance and evolution of the site Digitalization
transformation.
* Managing a diverse team of Technical Experts & Support Functions utilizing Agile
project management techniques.
* Identifying, quantifying, planning and implementing best in class digital solutions
relating to:
* Enterprise Resource Planning Systems (ERP)
* Product Life Cycle Management (PLM) & Model Based Engineering (MBSE)

* Definition, deployment, and ongoing support of the Digitalized Manufacturing Execution
System.
* Identifying & delivering Digitalization continuous improvement opportunities across the
entire value chain leading to improved operational efficiency & profitability.
* Transform monolithic software into a highly componentized software product.
* Guide the development and integration of software with micro-services architecture and
service-oriented architecture.
* Understand requirements and translate them into technical functionalities to deliver
customer value. Defining solutions strategies and roadmaps by working closely with
Product Owner.
* Integration of continuous integration processes and DevOps for software development
(TFS, Jenkins, Sonar, Artifactory, Git)
* Architecting complex cloud solutions with one or more of the following - Azure, AWS and
PCF.
* Hands-on integration experience with industry standard messaging products like
RabbitMQ, IBM/MQ)
* Develop Cloud Fitment Models, Cloud Business Case, Cloud Architecture and Design
* Designing and implementing APIs, including a deep understanding of REST, SOAP, HTTP,
UDP etc.
* High technical acumen on SDLC processes and governance/standards - Knowledge on design
patterns, Information Security and Data access controls - Strong familiarity with web
servers and load balancing technologies. - Familiarity with security principles using
SSL protocols and SSO Use cases using SAML
* Know-how of Micro services architecture principles, SOA, Middleware experience as well
as prior hands-on experience in developing Middleware, SOA and .Net or Java Services
utilizing container-based technologies including Docker, and Kubernetes.
* Design software systems with various Microsoft technologies and ensure compliance to
all architecture requirements.
* Design architecture for various components and validate tools.
* Participate in architectural meetings and analyze all technical requirements for Dot
NET applications.
* Review infrastructure for any issues and recommend solutions..
* Coordinate with architects and analysts and maintain technical knowledge.
* Continuous product improvement through maintenance activities on existing products to
correct errors in the original implementation, adding new features or re-architecting
areas for performance improvement.

Project Details:
Digital Transformation Environment & Enterprise Architecture Team
Provides DTE Tool chain, incorporating CI/CD, DevOps tools and an environment focused on delivery.
Continuous Integration and Continuous Deployment - Once the work is completed, it is usually a push
button deploy. Pairing (practice, teach), TDD (practice, teach)

Projects:
A. Micro services Email Factory (C# .NET, WPF)
* The Micro services Factory is a Project that will churn out various Products that are
shared & non-shared services that would cater to IT Systems in the process of scaling,
being more performant, and widening their serviceability to more consumers
* Create common framework services that are needed when large monolith applications are
broken down or new application that is going to be developed in micro services
architecture.
* The consumers will most likely be other IT systems and their users
* The Micro services Factory will constantly be in lookout for Boeing legacy Monolith IT
systems and explore opportunities to provide Micro service friendly services and not
necessarily through SOA.
B. Micro services Portal Development (C# .NET, Angular 2.0)
* Service-Oriented Architecture (SOA), Microservices and Application Programming
Interfaces (API's) are complementary and are all necessary to meet the needs of Boeing
as we enter the 2nd Century. This site will help you understand how to deliver
solutions that comply with current enterprise-wide standards
C. 737 Parts Management System (ASP.NET Core Web API, Angular UI 2.0)
* 737 Parts Management Is the inventory system for the Parts of the 737 Boeing Aircraft.
It connects to ERP System where Data connected using ASP.NET Core Web API. The UI Part
is built using Angular UI.
D. Boeing Commercial Aircraft - Digital Thread Portal (ASP.NET Core Web API, Angular UI 5.0)
* The Digital Visibility Thread (DVT) provides consolidated near-real-time freight
tracking at the part level for Boeing employees.
* The DVT queries Boeing Supply Chain systems to build a comprehensive view of Boeing
orders, then automatically queries freight carrier tracking APIs to return
near-real-time shipment tracking data for these orders.
* This Composite order data and near-real-time tracking data is prepared and then
published to an easy-to-use web portal shown below where it is available to Boeing
Supply Chain employees and their customers.
E. Global Data Access (GDA - ASP.NET Core Web API, Angular UI)
* The Global Data Access provides Single source of data access to other subsystems.
F. IOT Sensor Data Management
* Supporting MOM Services like OEE
* Time-Series Sensor Data Management
* Large Volume/Velocity Dataset Management
* Transactional Data Management
* Enterprise Location Service
G. Remote Monitoring Solution (Using IOT Hub, Stream Analytics and React JS)
* Monitor factory, production lines, station OEE, and KPI values.
* Analyze the telemetry data generated from these devices.
* Respond to alarms.
* Remote monitoring helps to get better visibility into factory devices, assets, and
sensors wherever they happen to be located. Allows collecting and analyzing real-time
device data using a remote monitoring solution that triggers automatic alerts and
actionsfrom remote diagnostics to maintenance requests. It can also command and
control your devices.

Lead Application Developer/Associate Architect

Delta Tre Ltd
Responsibility:
* Delivers high quality products and ensures that best practices and sound Engineering
principals are applied in all phases of the Software Development Life Cycle, Majorly
followed Agile Software Development life cycle for both the projects and divided task
in sprints in 2 weeks of demo.
* Tasks include writing functional specifications, design documentation, coding, unit
testing, debugging, integration, performance tuning, of software modules.
* Working closely with the software testers to resolve defects as well as contributing to
the code coverage of products by generating unit tests.
* Providing software support to live projects using the products
* identify trends that have impact on work unit, or products and articulates implications
to upper management
* Works regularly with senior management on product functional requirements, design
decisions, etc. Evaluates trade-offs of functionality versus risk, cost, and schedule,
and presents these to senior management
* Design and build the WPF Clients (Displays and Forms) to access the Service provider's
methods.
* Code Reviews. Assist the team in Technical issues.
* TDD Development using Rhino Mock as well as using N Unit Framework.
Project Details
ATP Tennis Solution:
* WPF Client Solution using Material Design XAML framework (Magma)
* Logger is based on Angular 2.0 UI
* Rabbit MQ for Distributed Messages.
* Mongo DB as document Collection or as database.
* Micro Services based architecture.
* Viz integration with Magma and logger to show graphics on live television.

ICC Cricket Solution:
* WPF Client Solution using Material Design XAML framework (Magma and Logger)
* Rabbit MQ for Distributed Messages.
* Mongo DB as document Collection or as database.
* Micro Services based architecture.
* Viz integration with Magma and logger to show graphics on live television.
ITV Boxing:

* ASP.NET MVC with Knockout as UI Framework. This is a development done using CMS
framework.

Principal Software Engineer

Oracle Corporation (IDC)
Responsibilty:
* Delivers high quality products and ensures that best practices and sound Engineering
principals are applied in all phases of the Software Development Life Cycle.
* Tasks include writing functional specifications, design documentation, coding, unit
testing, debugging, integration, performance tuning, of software modules
* Works closely with documentation, testing and hardware groups to ensure success of all
aspects of the software development process
* Working closely with the software testers to resolve defects as well as contributing to
the code coverage of products by generating unit tests.
* Providing software support to live projects using the products
* identifies trends that have impact on work unit, or products and articulates
implications to upper management
* Works regularly with senior management on product functional requirements, design
decisions, etc. Evaluates trade-offs of functionality versus risk, cost, and schedule,
and presents these to senior management
* Design and build the WPF Clients (Displays and Forms) to access the Service provider's
methods.
* Code Reviews. Assist the team in Technical issues.
* TDD Development using Rhino Mock as well as using N Unit Framework

POC for IDC Global Security Product Team
* Fostering security innovations. Oracle has a long tradition of security innovations.
Today this legacy continues with Oracle's market leading database security and identity
management solutions.
* Reducing the incidence of security weaknesses in Oracle products. Oracle Software
Security Assurance key programs include Oracle's Secure Coding Standards, mandatory
security training for development, the cultivation of security leaders within
development groups, and the use of automated analysis and testing tools.
* Reducing the impact of security weaknesses in released products on customers. Oracle
has adopted transparent security vulnerability disclosure and remediation policies. The
company is committed to treating ALL customers equally, and delivering the best
possible security patching experience through the Critical Patch Update and Security
Alert programs.
Project Details
SIMPHONY 2.0
MICROS Simphony is the premier enterprise enabled point-of-sale (POS) solution that enables
businesses to flourish by providing tools for success. More than just a point-of-sale system,
Simphony is a Hospitality Management Platform that enables business management through a single tool
with vast integration capabilities. Linking business functions such as property management systems,
paperless kitchen display systems, credit card interfaces, and reporting at the individual property
or revenue center, Simphony ensures continuous system operation and allows the client to be fully
resilient and capable of performing mission critical operations in the event of an upstream failure.

Lead Developer

Jardine Lloyd Thompson India Private Ltd.
Responsibility:
* Deliverables as per the sprint story in Agile Practice.
* Identify and work with the development team to adopt product-wide architectural best
practices around scalability, availability, extensibility, and performance
* Investigate architectural issues with the production service - including bottlenecks,
single points of failure, and scalability inhibitors - and propose and prioritize
solutions
* Review and contribute to technical design proposals for new features in the platform,
connectors, and desktop and mobile clients
* Work with QA/QE teams to automation test frameworks and harnesses and review test plans
for proper architectural coverage
* Grow and continuously improve the team by recruiting and mentoring software developers
* Designing of User Stories, Creation of the Elaboration Document for the User Story,
* Coding and Developing as per the Elaboration document.
* Unit Testing of the newly added functionality
* AS per the User stories, make sure the features are deliver with proper Unit Testing
and within timeline.
* Bug Fixes which are found in the Testing after all the User stories are covered.
* Design and develop BenPal Service Provider methods.
* Design and build the WPF Clients (Displays and Forms) to access the Service provider's
methods.
* Code Reviews. Assist the team in Technical issues.
* TDD Development using Rhino Mock as well as using N Unit Framework, Use of MVC Pattern.
Project Details:
BenPal Pension Funds Management System
BenPal is system is designed for management of Pension funds of the Employee which leverage
users Enables Management, Finance and HR teams to make better decisions whilst giving employees
real control.

Lead Engineer

G.E India Innovation Center
Responsibility:
* Designing, Coding and Developing.
* Design and develop Proficy Workflow Service Provider methods.
* Design and build the WPF Clients (Displays and Forms) to access the Service provider's
methods.
* Code Review. Assist the team in Technical issues.
* Working with relevant programming languages
* Understanding Requirements and design
* Designing, coding and unit testing of software modules
* Participating in Team member's code review.
* Developing existing systems by analyzing and identifying areas for improvements.
* Creating technical specifications and test cases
* Follow processes , tool usage and techniques in accordance with QMS.
Project Details
Proficy Workflow 1.5: As a Work Process Management software system, Proficy Workflow enables power
users and domain experts to digitize manual and automated processes with one tool - capturing
process, traceability and quality data across systems to reduce errors, waste and delays. You can
manage by exception, orchestrate production and achieve event-based, data-driven results. Built on
the Proficy SOA platform, Proficy Workflow also is third-party extensible and enables composite
solutions, enhancing the value of existing MES, HMI and ERP systems.
CNC Belfort Solution using Proficy SOA Workflow.
* Download of a file (Complete and Partial Download) from the PC to a CNC machine
* Upload of a file from CNC machine.
* The Multi DNC web interfaces for the file compare operation.
* Enable user traceability and store the retrieved details against the Shop
Order/Operation/Work request.
* Providing National language support.
* Interacting with Document management system for downloading and uploading the CNC files
to the Send Folder and Receive Folder of a Multi DNC node.
Document Management System(Proficy SOA Workflow and Share point 2010).
Document management controls the life cycle of documents in an organization - how they are created,
Reviewed, and published, archived or retained. The document management solution will interface with
a document management system and will allow Content management and change control.
* What types of documents and other content can be created.
* What template to use for each type of document.
* What metadata to provide for each type of document.
* Where to store a document at each stage of its life cycle.
* How the document How to move documents within the organization as team members
contribute to the documents' creation, review, approval, and publication.

Sr. Software Engineer

ABB Global Services and Industries Ltd.
Responsibility:
* Creating Design/Architecture documents, technical specifications and test cases in line
with Quality systems
* Reviewing and coaching the team member
* Understand systems engineering, interface points and software quality factors
* Configuration Management for controlling and tracking of changes in the Software.
Revision Control and establishment of Baselines.
* Build Creation and Management
* Giving L4 (power help) support for offshore customers.
Project Details
Device Library Wizard for 800xA DCS System:
For easy management of fieldbus devices into the ABB Industrial IT System environment ABB
provides a continuously increasing set of device types for FOUNDATION Fieldbus, HART and PROFIBUS
protocol in the form of single device type files. The Device Library Wizard is a tool that is used
for adding these separately delivered device types to the Device Integration Libraries of an ABB
Industrial IT System. Project uses Agile Methodology (V Model) for Software.

Software Engineer

SoftDEL Systems Ltd.
Responsibility:
* Coding and Testing the Component.
* Prepared the UML diagram for DTS Project using MS-Visio 2003.
* Prepared the design document for the DBI Component.
* Coding the Component.
* Testing and Debugging the Component.
* Prepared the UML diagram for DTS Project using MS-Visio 2003.
* Resolving the bug in DTS.
* Prepared the design document for the Modbus protocol.
* Implemented the Modbus protocol. Prepared the client to test the Modbus protocol.
* Prepared the UML diagram for Modbus protocol adaptor.
* Resolving the bugs in DTS-POC.
Project Details
DTS - POC (for LandDEL Automation)
Device Talk Server product provides interfaces for end-to-end communications. For the
devices/process data, this product provides adapters for protocol and device connectivity. The
system is distributed software designed to run on Windows Operating system (Windows 2000 upwards). V
Model and Waterfall Model for Software Development Life Cycle Management.
DTS- InnoSense
Device Talk Server product provides interfaces for end-to-end communications. For the
devices/process data, this product provides adapters for protocol and device connectivity. The
system is distributed software designed to run on Windows Operating system (Windows 2000 upwards).

Project Details
Thermolab Pharma: Automation of walk in Chamber in Which Controlling Temperature and Humidity.
Degania Medical Devices Pvt. Ltd: Development of PLC Program (Mitsubishi) and SCADA (Ellipse) system
for Ethylene Oxide Sterilizer.
Kanam Pharmaceuticals/ Aurbindo Pharma: PLC Programming (A-B Micro Logix 1200) and SCADA System
(Indusoft) For Ethylene Oxide Sterilizer.

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