11/21/2025 updated

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Industry 4.0 and Industrial Automation Expert with MES/MOM and IoT Specialization

Pune, India
Only remote
B.E. Instrumentation & Control, Pune University
Pune, India
Only remote
B.E. Instrumentation & Control, Pune University

Profile attachments

CV_Dhananjay Kulkarni.pdf

Artificial IntelligenceAlgorithmsData AnalysisComputer VisionAutomationAutomotive IndustryMicrosoft AzureBusiness Process ManagementBusiness Process ImprovementCloud ComputingConsultingDassault Syst Mes DELMIA (Software)DeltavDigitizationIgnition SystemsEmbedded SystemsSupervisory Control and Data Acquisition (SCADA)Information Technology Infrastructure Libraries (ITIL)Python (Programming Language)Machine LearningManufacturingProject ManagementManufacturing Execution System (MES)ModbusMessage Queuing Telemetry Transport (MQTT)Node.jsObject DetectionProgrammable Logic ControllersPRojects IN Controlled Environments Version 2 (PRINCE2)Program ManagementTensorFlowSIMATIC WinCC (SCADA System)Spark PlugSQL DatabasesStakeholder ManagementTransmission Control Protocol (TCP)Training ActivitiesOil and GasData ScienceInternet of Things (IoT)Industry 4.0Manufacturing ProcessesData LakeSiemens S7Data AnalyticsMachine Learning OperationsPCS 7
MES/MOM Systems
Advanced expertise in Manufacturing Execution Systems and Manufacturing Operations Management with Delmia Apriso, GE Proficy, Siemens Simatic S7, and comprehensive experience in digital manufacturing implementations

Industrial Automation Platforms
Extensive knowledge in SCADA systems including Ignition, Simatic WinCC, FactoryLink, DCS Emerson DeltaV, Yokogawa CS3000, PCS7, and PLC programming with industrial protocols like Modbus TCP/RTU

Industry 4.0 and IoT Technologies
Comprehensive experience in IoT platform tools including Node-Red, Ignition, MQTT/Sparkplug B protocols, and digital transformation initiatives with data analytics and machine learning applications

Data Science and Analytics
Proficiency in Azure MLOps, Python, SQL, TensorFlow for manufacturing data analysis and process optimization using machine learning algorithms

Cloud Computing and Edge AI
Experience with IoT Cloud Computing and Edge AI implementations, Azure cloud platform integration for manufacturing data lakes and analytics

Computer Vision and AI
Development of computer vision solutions using ESP32 camera modules and YOLO object detection algorithms for defect detection in manufacturing processes

Project Management and Consulting
Extensive experience in program management, solution architecting, stakeholder management, and consulting across automotive, CPG, airports, and oil & gas domains

Certification and Training Programs
Multiple industry certifications including Industry 4.0 Professional, Data Science and AI, MESA, Apriso BPM, Ignition, PRINCE2, and ITIL v3 Foundation

Experience

Professional experience0 - 5 years
Freelancer since2024

Languages

EnglishFluent

Project history

Consultant and Coach - IIoT | Industry 4.0 | MES

Freelance
Providing consulting and coaching services in Industrial IoT, Industry 4.0, and Manufacturing Execution Systems

Delivery Leader & Consultant - Connected Plants (IoT & DE)

Tata Consultancy Services
Led Industry 4.0 experience center setup, digital manufacturing initiatives, MES value discovery, and global MES programs for automotive and manufacturing clients

Plant IT / Service Portfolio Manager, MES Functional Consultant

Tata Consultancy Services
Responsible for leading MES delivery and plant IT operations for Jaguar Land Rover UK, managing cross-functional teams and stakeholder management

Senior Consultant

Wipro Technologies
MES Solution Consulting, Development & Implementation for CPG Industry including PoC development for global beverage company

Consultant

Siemens Information Systems Ltd.
Solution Development and Implementation for Industrial Automation and MES projects including steel products, airport baggage handling, and oil refinery automation

DCS Engineer

Yokogawa India Ltd.
DCS Engineering and commissioning on Yokogawa Centum DCS platform for oil refinery and petrochemical plant automation projects

Senior Engineer

Transtech Projects P Ltd.
Solution Development, Testing and Implementation for Industrial Automation projects including oil refining and wastewater treatment plant automation

System Engineer

Cotmac Pvt. Ltd.
Solution Development, Testing and Implementation for Industrial Automation projects in Siemens automation platform including boiler automation and brewery plant automation

Certificates

Ignition Gold

Inductive Automation

2024

Industry 4.0 Professional

4.0 Solutions

2023

Apriso MES BPM

Dassault Systems

2021

MES Certificate of Competency

MESA

2017


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