09/10/2025 updated

**** ******** ****
partially available
info: Available evenings and weekends

Production Manager with Six Sigma and Process Engineering Experience

Wroclaw, Poland
Only remote
Postgraduate Diploma in Management and Manufacturing Engineering
Wroclaw, Poland
Only remote
Postgraduate Diploma in Management and Manufacturing Engineering

Profile attachments

MATEUSZ MAJTKA CV 2025.pdf

Six Sigma MethodologyAgile MethodologyData AnalysisAsset ManagementISO 9000Business Performance ManagementBusiness Process ImprovementInvestmentsDigitizationDefine Measure Analyze Improve and Control (DMAIC)Process EngineeringEnterprise Resource PlanningFlowchartsFailure Mode Effects AnalysisLean Six SigmaProject ManagementMinitabProcess CapabilityScrum MethodologyVisualizationProduction ManagementProduction SupportQuality ManagementMicrosoft Power BISAP ApplicationsStandardizationStatisticsRoot Cause AnalysisCarry Out AssessmentsManufacturing ProcessesTeam ManagementKpi Reporting
Six Sigma Methodology
Lean Six Sigma Black Belt and Green Belt certified with extensive experience in DMAIC, waste elimination, and process optimization. Led multiple Six Sigma projects focused on preventive solutions and root cause analysis.

Data Analysis & Visualization
Advanced skills in Power BI and Excel dashboards for KPI monitoring, operational performance tracking, and data-driven decision making. Experience with statistical analysis using Minitab for DOE, MSA, and process capability analysis.

Production Management
Expertise in managing manufacturing operations, driving operational performance, and implementing process standardization. Experience with SAP/ERP systems for production support and asset management.

Project Management
Agile (SCRUM) methodology implementation with experience in cross-functional collaboration and adaptive planning. Track record of managing complex projects including IWS transformation and greenfield factory startup.

Digital Transformation
Development of digital tools for process visibility, performance tracking, and workflow standardization. Creation of digital deployment roadmaps and implementation of system integrations.

Quality Management Systems
Implementation of quality documentation including Control Plans, PFMEA, and Process Flow Diagrams. Experience with ISO 9001 standards and technical cleanliness requirements (VDA).

CAPEX Management
Experience in asset specification, supplier offer reviews, safety assessments, and ROI modeling. Tracking and asset registration in SAP.
 

Experience

Professional experience0 - 5 years
Freelancer since2025

Languages

EnglishGoodPolishNative speakerSerbianBasic knowledge

Project history

Production Manager

PEPSICO SRODA SLASKA, WROCLAW
Managing manual packaging operations (100+ FTE, 4 shifts), driving operational performance, training, and cost efficiency. Implemented KPI monitoring via Power BI and Excel dashboards. Leading Lean Six Sigma projects and digital workflow standardization. Member of SPARK (IWS) Core Team.

Process Engineer – Greenfield Startup

PepsiCo
Drove technical implementation of PepsiCo's first Doritos line in a new European greenfield factory. Oversaw machine installation, FATs, and SCADA/OIT/SAP ERP integration. Conducted HSE audits and led risk reviews during startup and commissioning.

Process Manager

LG ENERGY SOLUTION WROCLAW
Managed the Cell Assembly department for lithium-ion batteries, covering ultrasonic/laser welding, aluminum forming/sealing, and electrolyte injection. Aligned business goals with process improvement strategies. Oversaw engineering teams and developed training schedules.

Senior Process Engineer

LG ENERGY SOLUTION WROCLAW
Led a Six Sigma Black Belt project focused on preventive solutions and root cause analysis. Delivered weekly KPI performance updates to senior leadership. Conducted onboarding and training programs for Process Engineers and Technicians.

Process Engineer

LG ENERGY SOLUTION WROCLAW
Improved and sustained key production metrics (Yield, OEE). Performed process capability analysis for CTO/CTP characteristics. Led DOE and MSA data analysis using Minitab; implemented process improvements under 6σ (Green Belt project).

Quality Specialist

BIKKOPLAST WROCLAW
Developed and maintained quality documentation. Led problem-solving initiatives using 8D methodology. Designed new inspection standards and methods; managed calibration of measurement tools. Conducted internal and external audits in compliance with ISO 9001:2015.

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