08/21/2026 updated

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Mechanical Design Engineer | Piping, Hydraulics & Heavy Machinery | M.Tech IIT Roorkee

secunderabad, India
Worldwide
M.Tech – Mechanical Engineering, IIT Roorkee (CGPA: 8.3)
secunderabad, India
Worldwide
M.Tech – Mechanical Engineering, IIT Roorkee (CGPA: 8.3)

Profile attachments

Avani_Kumar_Upadhyay_CV_International.docx

Hydraulic Power Pack Design
Expertise in hydraulic power pack design for jaw crushers, cone crushers, and track-mounted crusher systems, including circuit development and optimisation, component selection and sizing, routing design for fixed and mobile platforms, and hydraulic library management using Windchill PLM.

Piping & P&ID Engineering
Proficiency in P&ID development, process piping layout, isometric drawings, weld log preparation, and compliance with ASME B31.3, BPE, and BPVC Sec VIII standards for biopharma and bioprocess piping systems.

CAD & PLM Tools
Advanced skills in 3D modelling and simulation using Creo, SolidWorks, and UGNX, as well as 2D drafting in AutoCAD and product lifecycle management using Windchill PLM for design data and component library management.

Bioprocess & Filtration Equipment Design
Design of industrial fermenters of varying capacities in compliance with ASME BPVC guidelines, TFF systems, skid-mounted filtration systems, and bioprocess vessels for upstream and downstream applications.

Engineering Standards & Compliance
Application of ASME B31.3, BPE, BPVC Sec VIII, GD&T/ISO tolerances, STAM standards, and GMP/FDA guidelines across piping, pressure vessel, and biopharma equipment design projects.

Material Selection & Characterisation
Knowledge of material selection and characterisation for mechanical and bioprocess engineering applications, supported by advanced material testing facility management and academic research.

BOM Preparation & Vendor Identification
Preparation of Bills of Materials (BOM) for complex mechanical assemblies and systems, along with vendor identification and component specification for procurement support.

Minitab & R&D Support
Use of Minitab for statistical analysis and quality control, combined with R&D support for new product development including microencapsulators, TOC monitors, and crusher product lines.

Sheet Metal & Weldment Design
Design of sheet metal parts and assemblies for skid-mounted systems, creation of weldment drawings and structures per ASME standards, and quality control checks on fabrication drawings.

Languages

GermanBasic knowledgeEnglishFluent

Project history

Mechanical Design Engineer

Puzzolana Machinery Fabricators LLP, Hyderabad
Design and development of hydraulic power packs for jaw crushers, cone crushers, and track-mounted crusher systems. Selection and specification of hydraulic components, routing design for fixed and mobile platforms, development and optimisation of hydraulic circuits, creation of 3D models and 2D fabrication drawings with BOM in Creo and AutoCAD, management of design data and hydraulic component libraries in Windchill PLM, design of industrial fermenters per ASME BPVC guidelines, and development of P&ID and piping drawings for bioprocess systems.

Mechanical Design Lead

Bioage Technologies Pvt. Ltd.
Led day-to-day 3D design and drafting for industrial bioprocess and filtration equipment. Collaborated with manufacturing team to ensure timely delivery of design packages. Supported R&D team in new product development including microencapsulator and TOC monitor.

Engineer – CAD

Tandemloop Technologies Pvt. Ltd.
Concept layout design based on P&ID diagrams, space constraints, and maintenance requirements in Creo. TFF system design covering piping, vessels, and chassis as per ASME BPVC Sec VIII and STAM standards. Designed 2000-litre and 3500-litre TFF systems including piping, chassis, system integration, BOM, and vessel design. Designed sheet metal parts and assemblies for skid-mounted TFF filtration systems. Created weldment drawings and structures per ASME standards. Performed quality control checks on completed drawings. Created templates, layout, and etching drawings in AutoCAD.

Assistant Professor – Mechanical Engineering

University of Petroleum & Energy Studies (UPES)
Supervised university mechanical workshop and developed advanced manufacturing facility with CNC vertical milling centre. Handled advanced material testing facilities and university lab auditing for NAAC and NBA accreditation. Developed online content and served on departmental and institutional committees. Won Excellence in Research Award 2021, published 12 high-impact journal papers, and achieved 3 design patents during tenure.

Assistant Professor

Lovely Professional University
Taught core mechanical engineering subjects and contributed to departmental academic activities.

Assistant Professor

KIET Group of Institutions, Ghaziabad
Taught undergraduate courses in Mechanical Engineering and was involved in curriculum and lab development.

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