09/22/2025 updated
PK
100 % available
Zertifizierter VDA 6.3 Prozess-Auditor | Automotive Industry
Pardubice, Czech Republic
Worldwide
A-Levels, Technical Gymnasium Pardubice, 1996Data AnalysisAutomotive IndustryElectrical WiringsChange ManagementFailure Mode Effects AnalysisInternational Automotive Task ForceInjection MoldingManufacturingProject ManagementMicrosoft OneNotePareto ChartPlastics ProcessingProcess DevelopmentProject CharterPunch Press
Quality Management Systems
Qualified VDA 6.3 Auditor with C license and extensive knowledge of quality tools including IATF 16949:2016, ISO 19011:2018, and SPC methodologies.
Project Management
Project Charter methodology implementation and A3 problem solving techniques with experience driving global projects and defining quality objectives for core processes.
Commodity Expertise
Specialized knowledge in commodity plastics, metal, bowden cables and springs with experience in process injection moulding and stamping processes.
Software Proficiency
Advanced skills in Windows Office, Microsoft Teams, SAP, Power BI, One Note, and Excel Power Pivot for data analysis and reporting.
Quality Tools Application
Implementation of 8D Report, Gauss curve, Pareto Diagram, P-FMEA, and 5 Why analysis for production process quality failures analysis.
Supplier Management
Development of standard processes for supplier evaluation, engineering/non-engineering change management, and supplier target agreements tracking.
Process Development
Creation of corporate guidelines, implementation of global processes SOPs and work instructions, and revision of internal/external quality processes.
Qualified VDA 6.3 Auditor with C license and extensive knowledge of quality tools including IATF 16949:2016, ISO 19011:2018, and SPC methodologies.
Project Management
Project Charter methodology implementation and A3 problem solving techniques with experience driving global projects and defining quality objectives for core processes.
Commodity Expertise
Specialized knowledge in commodity plastics, metal, bowden cables and springs with experience in process injection moulding and stamping processes.
Software Proficiency
Advanced skills in Windows Office, Microsoft Teams, SAP, Power BI, One Note, and Excel Power Pivot for data analysis and reporting.
Quality Tools Application
Implementation of 8D Report, Gauss curve, Pareto Diagram, P-FMEA, and 5 Why analysis for production process quality failures analysis.
Supplier Management
Development of standard processes for supplier evaluation, engineering/non-engineering change management, and supplier target agreements tracking.
Process Development
Creation of corporate guidelines, implementation of global processes SOPs and work instructions, and revision of internal/external quality processes.
Experience
Professional experience10+ years
Freelancer since2025
Languages
GermanNative speakerEnglishFluentCzechNative speaker
Project history
- Implemented standard processes in series and project phases for Door Locking Systems
- Managed technical/non-technical changes and feasibility analyses
- Coordinated projects with OEM´s as Mercedes, VW, Audi, BMW, Ford, Volvo,
- Monitored series and prototype BOMs, responsible for project milestones.
- Owned global Milestone Expectation Sheet and KPIs
- Executed global projects using Project Charter methodology
- Defined quality objectives for production plants and global core processes
- Coordinated new lock system development with focus on prototypes
- 2024: Risk Manager for emergency production relocation due to flooding
- Experience with test vehicles and prototype evaluation
- Implemented global process SOPs/WIs, including APQP phase quality requirements for purchased parts.
- Established technical standards for Bowden cable and spring manufacturing.
- Developed company-wide policies with management support.
- Drove lessons learned across global cross-functional teams
- Member of the Executive Committee for Supplier Sourcing
- Led supplier quality and process assurance teams.
- Managed APQP and PPAP projects, achieving series part release with green status, OEMS´s VW, Mercedes, BMW, Audi, Ford, Volvo
- Responsible for Project Quality Gate evaluations and approvals.
- Expertise in plastic part manufacturing (injection molding) and metal part production (fine blanking, stamping).
- Developed supplier processes, performed VDA 6.3 audits and Surveillance audits.
- Tracked supplier performance annually targets and ratings.
- Established PPAP and Incoming Inspection departments at the production plant.
- Rolled out global 8D report methodology in all production plants.
- Revised internal and external quality processes in collaboration with Purchasing, Production, and Finance.
- Designed training plans, motivated teams, conducted evaluations.
- Monitored KPIs and implemented corrective actions.
- Mentored project teams, focusing on series part quality.
- Responsible for external sorting companies, reduced rework costs.
- Issued supplier complaints in SAP.
- Verified corrective (ICA) and preventive (PCA) actions from suppliers.
- Focus to 0-km and OEM warranty claims.
- Applied quality tools: 8D reports, Gaussian distribution, Pareto analysis, P-FMEA, 5-Why.
- Conducted defect analysis in production processes using Pareto diagrams.
- Implemented continuous improvements in the Car Door Locking Systems production