10/20/2026 updated

**** ******** ****
not available
info: not available until 01/01/2027

Senior / Lead Mechanical Design Engineer | Aerospace | eVTOL | Automotive

Deva, Romania
Only remote
Master of Science Degree in Mechanical Engineering - University of Timisoara (1996-1997)
Deva, Romania
Only remote
Master of Science Degree in Mechanical Engineering - University of Timisoara (1996-1997)

Profile attachments

CV Carol Octav Teodorescu.pdf

About me

I am a Senior Mechanical / CAD Design Engineer with a Master’s degree and nearly 30 years of experience across the aerospace and automotive. Over the past decade, I have focused primarily on aerospace and eVTOL, contributing to 5 eVTOLs from blank-sheet through detail design and assembly.

AerodynamicsAerostructureMechanical SystemsDesign EngineeringMechanical ToolsAircraft DesignAircraft SystemsDesign Development
CAD Design mit Siemens NX / Unigraphics
Expert-level proficiency in Siemens NX and Unigraphics for 3D modelling, large CAD assemblies, detailed 2D drawings, installation drawings and supplier support. Advanced use of Teamcenter and Windchill for data management.

Aircraft Structures und eVTOL Design
Extensive experience in aircraft structure design including fuselage, wing interfaces, structural frames, CFRP panels, metallic parts and brackets for electric VTOL and eVTOL programs. Hands-on background from aerodynamic surfaces through detailed 3D design and supplier support.

Class A / Aerodynamic Surfacing
Deep expertise in Class A and aerodynamic surfacing covering fuselage, wings, rotor ring, flaps, doors, windows and exterior surfaces. Strong background in working from aerodynamic and styling surfaces through to detailed design and integration.

Mechanisms und Motion Studies
Solid experience in mechanisms and motion studies including doors, hinges, landing gear doors, swing studies and packaging for both aerospace and automotive applications.

CFRP und Metallic Part Design
Proven capability in designing CFRP panels, metallic parts, brackets, bushes and bolts, including manufacturing and installation drawings for composite and metallic assemblies.

Automotive Exterior und Studio Engineering
Background in automotive exterior and studio engineering covering bumper systems, exterior trim, plastic moulding and sheet metal design for programs such as Opel, Citroen, Chevrolet and Buick.

CATIA V5, Onshape und Autodesk Alias
Basic knowledge of CATIA V5 and Onshape, as well as some experience with Autodesk Alias for surface and styling work.

FEM Collaboration und Supplier Support
Experience working closely with FEM engineers to validate design proposals and supporting suppliers from early design stages through part execution and aircraft installation.

Thermoforming und Plastic Injection Moulding
Specialization in thermoforming and plastic injection moulding acquired through academic training at University II Montpellier, applied in engineering consultancy and industrial machinery design.

Experience

Professional experience10+ years
Freelancer since2005

Languages

GermanBasic knowledgeEnglishFluentFrenchGoodRomanianNative speaker

Project history

Senior Aircraft Engineer

eRC System GmbH
Responsible for fuselage CAD design in NX12/Teamcenter for eVTOL prototypes Romeo and Victor, from mould surfaces through detailed CFRP panels, metallic parts, brackets, bushes and bolts. Created manufacturing/detail and installation drawings. Designed front and rear door hinges/opening mechanisms, performed door swing studies, designed landing gear brackets and wing-to-fuselage interface brackets. Worked closely with FEM engineers and supported suppliers through part execution and aircraft installation.

Senior Basic Aircraft Structure Design Engineer

Volocopter GmbH
Responsible for Class A aerodynamic exterior surfaces including fuselage and rotor ring for the VC2-1 electric VTOL. Responsible for detailed CFRP structure inside the rotor ring. Created cockpit Class A surfaces and detailed 3D parts including pillars, door frame, overhead panel, cockpit floor, floor console and instrument-panel console. Created detailed 3D models of fuselage shells, landing gear covers and luggage compartment.

Senior CAD Engineer

Kasaero GmbH / Eviation Alice
Supported the Eviation Alice electric aircraft prototype using NX12; developed wing skins and landing gear doors. Responsible for landing gear door hinge concept, door swing studies and parts belonging to the door mechanism.

Senior CAD Engineer

Lilium GmbH
Responsible for NX11 modelling of the main aerodynamic model for the Phoenix five-seat VTOL prototype, including fuselage, wings and flaps/engine housings based on aerodynamics and styling input. Developed aesthetic exterior surfaces, contributed to fuselage and structural-frame modelling, parachute system and thermal-management system integration. Prepared 3D data for the full-scale 3D-printed mock-up and produced 2D drawings for aircraft parts.

Studio Engineer

NEVS / Saab electric vehicle programs
Supported development of the NEVS electric vehicle based on the Saab 9-3 platform and the autonomous vehicle concept presented at the 2017 Shanghai show. Provided engineering support to Alias/Maya/styling and integration teams; developed typical sections, surface proposals, parting lines, tooling vectors and draft-angle solutions. Performed door swing studies and proposed shut lines; provided on-site engineering support to Pininfarina for the Shanghai concept vehicle.

Lead CAD Engineer / Design Engineer

Bertrand Ingenieurburo / RLE
Lead CAD Engineer for front bumper system on Opel Meriva / Citroen C3 Picasso programs; also worked on Opel Corsa and Buick programs in exterior trim. Performed styling and engineering investigations, developed 3D design proposals and supported Class A studio integration, packaging, tooling and supplier discussions.

Mechanical Design Engineer / Engineering Consultant

Autogroup Servicii SRL
Provided engineering consultancy, 3D design and drawings for industrial machinery and plastic-injection, mining and metallurgical applications. Developed engineering solutions for machinery repair/improvement and designed plastic parts for moulding.

Design Lead Technical

General Motors of Canada - CREC
Led a team of 5-6 CAD engineers; organized strategy sessions and developed design criteria and working sections. Design Lead Technical for front and rear bumper systems of the 2006 Chevrolet Impala and Chevrolet Monte Carlo; worked with Studio/Class A surfaces and performed hands-on Unigraphics/NX modelling. Supported VAS structure, design studies and FEA activities as required.

Product Design Engineer

DURA Automotive Systems
Designed sheet-metal and plastic components using Unigraphics; performed advanced modelling, assembly, drafting and mechanism studies. Worked on GMX 265, GMT 800 and GMT 610 programs and provided technical support to production and customers.

Portfolio


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