06/03/2026 updated

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Manufacturing Leader | Unit Head Operations | VP Technical Services | Specialty Chemicals & Pharma

Bharuch,Gujarat, India
Worldwide
B.E. in Chemical Engineering, First Division with Distinction (1993), JNEC College, Aurangabad
Bharuch,Gujarat, India
Worldwide
B.E. in Chemical Engineering, First Division with Distinction (1993), JNEC College, Aurangabad

Profile attachments

Profile Manoj B -March 26.pdf

About me

With over 33 years of experience in the chemical and pharmaceutical manufacturing, proven track record in overseeing production operations. specialty chemical manufacturing Hydrogen, hydrogenation and oxidation processes. Efficiency improvement by 12% through de-bottlenecking.

Process EngineeringOperational ExcellencePharmaceutical EngineeringProduction ManagementSpeciality ChemicalsTechnical AuditTechnical AssuranceProduction Operations
Plant Operations Management
Full accountability for large-scale manufacturing operations across specialty chemicals and pharmaceutical sectors, including hydrogenation, oxidation, condensation, distillation, and amination processes, with a track record of stabilizing and optimizing multi-site manufacturing units.

Process Engineering & Debottlenecking
Expertise in systematic process debottlenecking, capacity expansion (2x to 10x) using existing assets through innovative process redesign and equipment resizing, resulting in significant efficiency improvements and cost savings.

Technology Transfer (R&D to Commercial Scale)
Proven capability in directing technology transfer across multiple manufacturing sites, implementing SOPs for safe and successful scale-up of APIs, agrochemicals, and specialty chemicals from lab to commercial scale.

Solvent Recovery, Recycling & Zero Liquid Discharge (ZLD)
Design and implementation of Zero Liquid Discharge facilities across multiple sites, integrating wastewater recycle, solvent recovery, and energy conservation, delivering substantial cost savings.

P&L Ownership & Cost Optimization
Delivered cumulative cost savings of Rs. 25+ crores through solvent recovery, recycling, yield improvement, and energy optimization initiatives across various manufacturing operations.

Safety, HAZOP & Regulatory Compliance
Ensured statutory, safety, and environmental compliance while reducing emissions and process losses; achieved FAMI-QS, ISO, HACCP, Kosher and Halal certifications.

Capacity Expansion & Commissioning
Commissioned and operated India's largest Vitamin B3 (Niacinamide) manufacturing facility achieving first-time-right commissioning, and led multiple greenfield and brownfield project commissionings.

Hydrogenation, Distillation & Amination
Specialized technical knowledge in hydrogenation, continuous distillation, amination, fluorinated chemicals, and large-scale utility operations across specialty chemical and pharmaceutical manufacturing.

Team Leadership & Workforce Capability Building
Leading shop-floor training for contractual and permanent workforce to improve operational discipline and asset reliability, with extensive experience building and managing large cross-functional teams.

Multi-site Manufacturing Operations
Experience managing and overseeing manufacturing operations across multiple sites simultaneously, ensuring consistent quality, safety, and operational excellence standards.

Languages

EnglishFluentHindiFluent

Project history

Independent Consultant

Independent Consultant – Manufacturing & Process Excellence
Recommending chemical and pharmaceutical SMEs on plant stabilization, process optimization, recycling economics, and cost-benefit analysis. Supporting operations for spray drying, spin flash drying, precipitation processes, thermic fluid systems, and filtration equipment. Leading shop-floor training for contractual and permanent workforce to improve operational discipline and asset reliability.

Associate Director – Continuous Improvement & Technical Services

Dr. Reddy's Laboratories
Leadership role in continuous improvement and technical services at Dr. Reddy's Laboratories.

GM Technical Services

Aurobindo Pharma
General Manager Technical Services role at Aurobindo Pharma.

Senior Manager – Process Engineering

Lupin
Senior Manager Process Engineering role at Lupin.

Chief Manager – Technical Services

SRF LTD
Chief Manager Technical Services role at SRF LTD.

Senior Engineer – Process Engineering

Alkyl Amines Chemicals LTD
Senior Engineer Process Engineering role at Alkyl Amines Chemicals LTD, specialized in amines and related chemical processes.

Senior Officer – Production

NRC LTD
Senior Officer Production role at NRC LTD, specialized in amines, fluorinated chemicals, hydrogenation, continuous distillation, and large-scale utilities.

Unit Head – Operation Unit III (Jhagadia)

Anupam Rasayan India Limited
Full accountability for specialty chemical manufacturing operations, including hydrogenation, oxidation, and condensation processes. Improved MPDA process efficiency by 12% within 10 months through systematic debottlenecking and operating discipline. Implemented innovative technology transfer SOPs, improving safety, quality, and scale-up success rate. Led preventive maintenance, reliability improvement, and waste reduction programs. Ensured statutory, safety, and environmental compliance while reducing emissions and process losses.

Vice President – Product Development & Technical Services

Porus Laboratories Pvt. Ltd.
Directed technology transfer across multiple manufacturing sites. Engineered Zero Liquid Discharge facilities at three locations. Led feasibility and scale-up of sulfuric acid recovery from waste streams. Drove scale-up of chemical recycling initiatives from lab to pilot scale.

General Manager – Process Engineering

Symbiotec Pharmalab Pvt. Ltd.
Expanded hormonal product capacity from 4.0 to 8.5 MTPM, reducing cycle time. Delivered Rs. 3 crores savings via solvent recovery and recycling. Led sludge reduction trials and upgraded ETPs to ZLD Status.

Senior Manager – Production (Niacinamide)

Jubilant Life Sciences Ltd.
Commissioned Rs. 105 crore Niacinamide (Vitamin B3) project. Scaled capacity to 1,000 MT/month, making it India's largest facility. Achieved FAMI-QS, ISO, HACCP, Kosher & Halal certifications.

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