12/19/2025 updated


100 % available
Senior Mechanical Engineer
Spotsylvania Courthouse, USA
Worldwide
Master of Science in Mechanical EngineeringComputer-Aided DesignAutoCADArchitectureAuditionsISO 9000SolidWorks (CAD)VibracionesData ValidationGeometric Dimensioning and TolerancingLean ProcessesMechanical EngineeringMachineryMechatronicsMicrostructurePredictive Maintenance
Mechanical Design and CAD Systems
Advanced proficiency in SolidWorks, NX, AutoCAD, and GD&T standards for precision machine design and assembly development
Hybrid Manufacturing Systems
Specialized expertise in LASERTEC DED Hybrid platforms combining Directed Energy Deposition with CNC machining integration
Simulation and Analysis
Comprehensive skills in ANSYS, ProCAST, vibration and modal analysis, thermal-structural coupling, and fatigue optimization
CNC Machining Centers
Development and optimization of VMX and VCX machining-center platforms with focus on frame stability and precision alignment
Metallurgy and Heat Treatment
Casting design, solidification modeling, microstructure control, alloy selection, and thermal cycle control expertise
Digital Twin and Predictive Maintenance
Implementation of CELOS-based machine data validation routines for predictive maintenance systems
Process Planning and Manufacturing Systems
CNC architecture, mechatronics, toolpath simulation, robotic integration, and digital twin modeling capabilities
Quality Management and Standards
Experience with AS9100D and ISO 9001:2015 quality standards, PLM/PDM systems, and lean manufacturing principles
Advanced proficiency in SolidWorks, NX, AutoCAD, and GD&T standards for precision machine design and assembly development
Hybrid Manufacturing Systems
Specialized expertise in LASERTEC DED Hybrid platforms combining Directed Energy Deposition with CNC machining integration
Simulation and Analysis
Comprehensive skills in ANSYS, ProCAST, vibration and modal analysis, thermal-structural coupling, and fatigue optimization
CNC Machining Centers
Development and optimization of VMX and VCX machining-center platforms with focus on frame stability and precision alignment
Metallurgy and Heat Treatment
Casting design, solidification modeling, microstructure control, alloy selection, and thermal cycle control expertise
Digital Twin and Predictive Maintenance
Implementation of CELOS-based machine data validation routines for predictive maintenance systems
Process Planning and Manufacturing Systems
CNC architecture, mechatronics, toolpath simulation, robotic integration, and digital twin modeling capabilities
Quality Management and Standards
Experience with AS9100D and ISO 9001:2015 quality standards, PLM/PDM systems, and lean manufacturing principles
Experience
Professional experience10+ years
Freelancer since2025
Languages
EnglishFluentRussianNative speaker
Project history
Led mechanical design and integration for LASERTEC DED Hybrid platforms combining Directed Energy Deposition with CNC machining. Collaborated with global R&D teams in Japan and Germany on hybrid-machine architecture and process standardization.
Supported development of VMX and VCX machining-center platforms, emphasizing frame stability, vibration damping, and precision alignment. Contributed to WinMax conversational control and UltiMotion motion-control features.
Supported casting-process optimization using casting simulations to evaluate mold filling, solidification, and shrinkage-defect behavior for aluminum and ductile-iron parts. Assisted in developing tooling and fixture designs for casting production and CNC machining.