Experienced Process & Organizational Improvement Leader
Tilburg, Netherlands
Worldwide
Master of Science Chemical Engineering
Tilburg, Netherlands
Worldwide
Master of Science Chemical Engineering
Profile attachments
CV_Tjerk Dijkstra_EN.pdf
About me
An accomplished international leader specializing in process and organizational optimization. With a proven track record spanning eight industries, 30 companies, and over 100 projects, he has consistently delivered performance improvements of up to 50%.
Six Sigma MethodologyOptics and Eye-wear DutiesBusiness ExcellenceConsultingCustomer SatisfactionLean ProcessesLean Six SigmaManufacturingMyers-Briggs Type IndicatorOperational ExcellenceReengineering
TJ is an international and cross-cultural leader in process & organizational optimization with a track record across 8 industries, 30 companies and over 100 projects that delivered performance improvements up to 50%.
As a certified Master Black Belt, TJ has deep knowledge of Lean Management, including McKinseyâs 5 lenses approach and the Toyota Production System (TPS), as well as Six Sigma, re-engineering and transformational strategies in both manufacturing and service sectors. Occasionally he is a key-note speaker on these topics.
Throughout his career, TJ has successfully led project teams comprising subject matter experts to identify and resolve constraints within organizations and processes, utilizing a comprehensive toolkit of methodologies. His collaborative approach has enabled him to support and advise Executive and Senior Management Teams in transforming their organizations into high-performing enterprises that not only enhance customer satisfaction but also foster a positive workplace culture.
TJ holds certifications as Lean Six Sigma Master Black Belt (GE, 1999), MBTI license step I and step II consultant and CAP (Change Acceleration Process) trainer.
Experience
Professional experience10+ years
Freelancer since2000
Languages
GermanFluentEnglishFluentDutchNative speaker
Project history
Head of Business Excellence
Takeda
Pharmaceuticals & Medical Technology
>10.000 team member
Business Excellence Leader
Conzzeta Management AG
Industry & Mechanical Engineering
1000-5000 team member
Business Excellence Deployment Lead and trusted advisor of Executives
Building and rolling out Business Excellence globally to support and execute the company's strategy. Focus on Customer & Quality, Speed, Employee Engagement and Profitability
Currently focusing on Lean in Production, Production Systems, Administration (Finance and Back Office), R&D (including Agile), Service and Sales
Achieved in 2018: 20% increase in service NPS score and 0.5% of EBIT
Lean Business Architect
Zurich Insurance Ltd.
Insurance
>10.000 team member
Responsible for a Lean Transformation in 2016 in Australia that created a capacity free up of 25% on a population of 143 FTE, saving of 2.1 million USD and generated additional revenue as 9.9 million in GWP
Responsible for a Lean Transformation in 2016 in Hong Kong that created a capacity free up of 23%
Leading the Lean Management (ZWoW) program in APAC by planning another 6 Streams in 3 countries, effecting 450 FTEâs
Supporting countries in Europe to identify and execute improvement levers in the areas of Lean, Digital and automation
Partner with C-suite managers in selecting, scoping, preparing and transforming business areas into Lean operations
Trusted advisor of executive teams to adapt the Lean Management System to local and regional challenges, for instance by identifying a potential of 20% of FTE to offshore in the current Stream in Australia
Managing Stream Lead
Zurich Insurance Ltd.
Insurance
>10.000 team member
Lead 5 direct reports of which 3 have been developed and promoted to Stream Lead
Lead 3 Lean Transformation (ZWoW) Streams in Switzerland, Germany and Hong Kong that created a capacity free up of 25% on a population of 300 FTE, saving of 3.8 million USD and generate and additional GWP of 5 million USD
Implemented sustainable Lean Management Systems, in mini-transformations of 14 weeks, that are bringing a year on year productivity of 5%
Lead and coached 15 Senior Managers through the Lean transformation
Lead and coached 4 - 8 Change Agents through each of the mini-transformations and increased their skill levels by at least 20%
Quote from Intranet article âZWoW: The business unit perspectiveâ: âMarc gave specific credit to the ZWoW team he worked with, including TJ Dijkstra, for the successful implementation of ZWoW at Hong Kong GI.â
Global Deployment Leader Lean
Zurich Insurance Ltd.
Insurance
>10.000 team member
Leading the global roll out of Lean in the Group Functions
Successfully defined Lean strategy and implemented this on a global basis
Led 16 Kaizen teams to improve processes with an average increase of productivity of over
30% and average cycle time reduction of 30%
Implemented standardized (global) processes
Implemented global standard operational metrics
Owner and Senior Consultant
Sigma Quality Consultancy GmbH
Other
< 10 team member
Worked as an independent senior consultant and interim manager:
Supported my clients and their management (C-level) to transform their business
to be more successful and profitable
Led strategic cross-divisional projects and teams
- Implemented and deployed Lean Six Sigma and DFSS in service and production
industries
Aligned business visions/strategies to measurable metrics on operational level
and implemented review cycles (process management and BPM)
Trained, coached and mentored project leaders, Black Belts, Champions and
other stakeholders involved in Lean Six Sigma
Worked for many different industries and clients, see table:
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Client
Year
Country
Service Provided
Johnson Controls
Automotive
2000
Germany
BB/Champion training and project mentoring
Implementing process management structure
Ford Europe
Incl. Volvo, LandRover, Jaguar
Automotive
2000-2003
Germany, UK, Sweden
BB / GB / Champion Training and project mentoring
Mentored DFSS project on interior design of LandRover Discovery 3 facelift that was also later used in Discovery 4: 94% reduction of quality defects
Air Liquide
Industrial Gases
2001-2002
France
Â
Assessment (for implementing Lean Six Sigma) and project mentoring
Mazda
Automotive
2001-2002
Japan
BB / GB Training and project mentoring
Mentored project that reduced administrative Time To Market process with 50%
Philips Medical Systems
Healthcare
2002-2003
Â
Nether-lands
Â
GB Training to improve the âRoot Cause and Corrective Actionsâ culture
Coaching and mentoring GBs
Vyncolit (Perstorp)
Chemicals
2003
Belgium
BB / GB Training in Lean Six Sigma
Coaching and mentoring BBs and GBs
Interim project manager
Two Kaizen events to improve quality and reduce customer complaints by 50%.
Westinghouse
Nuclear Industry
2003-2004
UK, France, Belgium, Germany, Sweden
Lean Six Sigma and DFSS training
BB / GB coaching
Led two Kaizen events that improved the productivity of the fuel rods process by 30%
KPN
Tele-communication
2004-2005
Nether-lands
Lean Six Sigma Deployment: strategic alignment from corporate goals to project level
BB / GB / Management training
Interim project manager
Daimler
Automotive
2007 - 2009
Germany
Lean Six Sigma and DFSS Deployment
BB / GB Training and coaching
Led and mentored DFSS projects for 4th generation E-class body: improved Right First Time level from 85% to 99% by improvement in welding processes and supplier quality.
SR Technics
Aerospace
2009-2011
Switzer-land, UK
Lean Six Sigma Deployment including training and coaching of Green and Black belts
Project portfolio management and PMO
Leading a Lean transformation in the aircraft engine service department to reduce lead time and costs: reduced lead time from 60 to 45 days and reduced costs by 15%.
Ammann AG
Heavy Machinery
2011
Switzer-land
Lean Six Sigma Deployment
Coach and Mentor executive management
Project portfolio management
Train and coach Green Belts and Black Belts
Mentored projects to implement JIT principles that resulted in a reduction in costs by 15%.
Black and Master Black Belt Manufacturing & Service
General Electric Plastics
Industry & Mechanical Engineering
>10.000 team member
Executed several successful projects and Kaizen events to eliminate valuable machine downtime and quality issues. Was one of the first certified Black Belts at GE Plastics.
In Manufacturing: Accountable for process improvement projects were which resulted in Direct Savings of 2 million US$ and 1.5 million US$ Incremental Revenue. Acted as an "internal" consultant and change agent
Led one of the first DFSS projects in GE Plastics to introduce an improved silicone sealant that delivered in the first 12 months an incremental margin of USD 300k and direct savings of USD 730k.
In Service: Accountable for a service level increase of 20% while keeping Inventory Turns at the same level. Acted as an "internal" consultant and change agent. Certified as Master Black Belt in September ´99.
Trained and coached 50 black belts, 20 champions, 15 Master Black Belts, 20 executives and 150 green belts in DMAIC and DFSS.
Production Manager
Caldic Europoort B.V.
Industry & Mechanical Engineering
500-1000 team member
Managed project, supervised construction of chemical plant and became production manager
of this plant after start-up (70 million Euro investments). In this role, I increased the output of
this plant by 300 % via modifications and coaching of the operators in the shifts.